fix: 物料系统标准化重构 + 多轮运行期 Bug 修复 (2026-03-12)

- MagazineHolder: klasses=None,解耦极片子节点初始化
- Magazine: 重写 serialize/deserialize,截断旧极片脏数据
- bottle_carriers: 移除 YIHUA_Electrolyte_12VialCarrier 初始化填瓶
- decks.py: BIOYOND_YB_Deck→BioyondElectrolyteDeck,移除 setup 参数
- YB_YH_materials.py: CoincellDeck→YihuaCoinCellDeck,新增 electrolyte_buffer 槽位
- resource_tracker.py: Container 状态键预填 + 重复 UUID 自动修复 + 树级名称去重
- itemized_carrier.py: XY 近似坐标匹配,修复 Z 偏移问题
- bioyond_cell_workstation.py: 跨站转运改用真实资源 + 类型映射双模式查找
- station.py: sync_to_external 属性访问路径修复
- coin_cell_assembly.py: 新增 10 个 Modbus 余量属性
- CSV/JSON/YAML 配置同步更新(类名重命名 + 移除 setup)
- 新增 changelog_2026-03-12.md
This commit is contained in:
Andy6M
2026-03-19 00:41:26 +08:00
parent 6d319d91ff
commit 7505e024f3
16 changed files with 1736 additions and 1984 deletions

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@@ -258,7 +258,7 @@ class BioyondResourceSynchronizer(ResourceSynchronizer):
logger.info(f"[同步→Bioyond] 物料不存在于 Bioyond将创建新物料并入库")
# 第1步从配置中获取仓库配置
warehouse_mapping = self.bioyond_config.get("warehouse_mapping", {})
warehouse_mapping = self.workstation.bioyond_config.get("warehouse_mapping", {})
# 确定目标仓库名称
parent_name = None

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@@ -0,0 +1,219 @@
# 代码变更说明 — 2026-03-12
> 本次变更基于 `implementation_plan_v2.md` 执行,目标:**物理几何结构初始化与物料内容物填充彻底解耦**,消除 PLR 反序列化时的 `Resource already assigned to deck` 错误,并修复若干运行时新增问题。
---
## 一、物料系统标准化重构(主线任务)
### 1. `unilabos/resources/battery/magazine.py`
**改动**`MagazineHolder_6_Cathode``MagazineHolder_6_Anode``MagazineHolder_4_Cathode` 三个工厂函数的 `klasses` 参数改为 `None`
**原因**:原来三个工厂函数在初始化时就向洞位填满极片对象(`ElectrodeSheet`),导致 PLR 反序列化时"几何结构已创建子节点 + DB 再次 assign"双重冲突。
**原则**:物料余量改由寄存器直读(阶段 F资源树不再追踪每个极片实体。`MagazineHolder_6_Battery` 原本就是 `klasses=None`,三者现在保持一致。
---
### 2. `unilabos/resources/battery/magazine.py`(追加,响应重复 UUID 问题)
**改动**:为 `Magazine`(洞位类)新增 `serialize``deserialize` 重写:
- `serialize`:序列化时强制将 `children` 置空,不再把极片写回数据库。
- `deserialize`:反序列化时强制忽略 `children` 字段,阻止数据库中旧极片记录被恢复。
**原因**:数据库中遗留有旧的 `ElectrodeSheet` 记录(`A1_sheet100` 等),启动时被 PLR 反序列化进来,导致同一 UUID 出现在多个 Magazine 洞位中,触发 `发现重复的uuid` 错误。此修复从源头截断旧数据,经过一次完整的"启动 → 资源树写回"后,数据库旧极片记录也会被干净覆盖。
---
### 3. `unilabos/resources/battery/bottle_carriers.py`
**改动**:删除 `YIHUA_Electrolyte_12VialCarrier` 末尾的 12 瓶填充循环及对应 `import`
**原因**`bottle_rack_6x2``bottle_rack_6x2_2` 应初始化为空载架,瓶子由 Bioyond 侧实际转运后再填入。原来初始化时直接塞满 `YB_pei_ye_xiao_Bottle`,反序列化时产生重复 assign。
---
### 4. `unilabos/resources/bioyond/decks.py`
**改动**
-`BIOYOND_YB_Deck` 重命名为 `BioyondElectrolyteDeck`,保留 `BIOYOND_YB_Deck` 作为向后兼容别名。
- 工厂函数 `YB_Deck()` 重命名为 `bioyond_electrolyte_deck()`,保留 `YB_Deck` 作为别名。
- `BIOYOND_PolymerReactionStation_Deck``BIOYOND_PolymerPreparationStation_Deck``BioyondElectrolyteDeck` 三个 Deck 类:
- 移除 `__init__` 中的 `setup: bool = False` 参数及 `if setup: self.setup()` 调用。
- 删除临时 `deserialize` 补丁(该补丁是为了强制 `setup=False`,根本原因消除后不再需要)。
**原因**`setup` 参数导致 PLR 反序列化时先通过 `__init__` 创建所有子资源,再从 JSON `children` 字段再次 assign产生 `already assigned to deck` 错误。正确模式:`__init__` 只初始化自身几何,`setup()` 由工厂函数调用,反序列化由 PLR 从 DB 数据重建子资源。
---
### 5. `unilabos/devices/workstation/coin_cell_assembly/YB_YH_materials.py`
**改动**
- `CoincellDeck` 重命名为 `YihuaCoinCellDeck`,保留 `CoincellDeck` 作为向后兼容别名。
- 工厂函数 `YH_Deck()` 重命名为 `yihua_coin_cell_deck()`,保留 `YH_Deck` 作为别名。
- 移除 `YihuaCoinCellDeck.__init__` 中的 `setup: bool = False` 参数及调用,删除 `deserialize` 补丁(原因同 decks.py
- `MaterialPlate.__init__` 移除 `fill` 参数和 `fill=True` 分支,新增类方法 `MaterialPlate.create_with_holes()` 作为"带洞位"的工厂方法,`setup()` 改为调用该工厂方法。
- `YihuaCoinCellDeck.setup()` 末尾新增 `electrolyte_buffer``ResourceStack`)接驳槽,用于接收来自 Bioyond 侧的分液瓶板,命名与 `bioyond_cell_workstation.py``sites=["electrolyte_buffer"]` 一致。
---
### 6. `unilabos/resources/resource_tracker.py`
**改动 1**`to_plr_resources` 中,`load_all_state` 调用前预填 `Container` 类资源缺失的键:
```python
state.setdefault("liquid_history", [])
state.setdefault("pending_liquids", {})
```
**原因**:新版 PLR 要求 `Container` 状态中必须包含这两个键,旧数据库记录缺失时 `load_all_state` 会抛出 `KeyError`
**改动 2**`_validate_tree` 中,遇到重复 UUID 时改为自动重新分配新 UUID 并打 `WARNING`,不再直接抛异常崩溃。
**原因**:旧数据库中存在多个同名同 UUID 的极片对象(历史脏数据),严格校验会导致节点无法启动。改为 WARNING + 自动修复,确保启动成功,下次资源树写回后脏数据自然清除。
---
### 7. `unilabos/resources/itemized_carrier.py`
**改动**:将原来的 `idx is None` 兜底补丁(静默调用 `super().assign_child_resource`,不更新槽位追踪)替换为两段式逻辑:
1. **XY 近似匹配**(容差 2mm精确三维坐标匹配失败时仅对比 XY 二维坐标,找到最近槽位后用槽位的正确坐标(含 Z完成 assign并打 `WARNING`
2. **XY 也失败才抛异常**:给出详细的槽位列表和传入坐标,便于问题排查。
**原因**:数据库中存储的资源坐标 Z=0`warehouse_factory` 定义的槽位 Z=dz如 10mm。精确匹配永远失败原补丁静默兜底掩盖了这一问题。近似匹配修复了 Z 偏移,同时保留了真正异常时的报错能力。
---
### 8. `unilabos/devices/workstation/bioyond_studio/bioyond_cell/bioyond_cell_workstation.py`
**改动 1**:更新导入:`BIOYOND_YB_Deck``BioyondElectrolyteDeck, bioyond_electrolyte_deck`
**改动 2**`__main__` 入口处改为调用 `bioyond_electrolyte_deck(name="YB_Deck")`
**改动 3**:新增 `_get_resource_from_device(device_id, resource_name)` 方法,用于从目标设备的资源树中动态查找 PLR 资源对象(带降级回退逻辑)。
**改动 4**:跨站转运逻辑中,将原来"创建 `size=1,1,1` 的虚拟 `ResourcePLR` + 硬编码 UUID"的方式,改为通过 `_get_resource_from_device` 从目标设备获取真实的 `electrolyte_buffer` 资源对象。
**原因**:原代码使用硬编码 UUID 的虚拟资源作为转运目标,该对象在 YihuaCoinCellDeck 的资源树中不存在,转移后资源树状态混乱。
---
### 9. `unilabos/devices/workstation/coin_cell_assembly/coin_cell_assembly.py`
**改动 1**:更新导入:`CoincellDeck``YihuaCoinCellDeck, yihua_coin_cell_deck``__main__` 入口改为调用 `yihua_coin_cell_deck()`
**改动 2**:新增 10 个 `@property`,实现对依华扣电工站 Modbus 寄存器的直读:
| 属性名 | 寄存器地址 | 说明 |
|---|---|---|
| `data_10mm_positive_plate_remaining` | 520 | 10mm正极片余量 |
| `data_12mm_positive_plate_remaining` | 522 | 12mm正极片余量 |
| `data_16mm_positive_plate_remaining` | 524 | 16mm正极片余量 |
| `data_aluminum_foil_remaining` | 526 | 铝箔余量 |
| `data_positive_shell_remaining` | 528 | 正极壳余量 |
| `data_flat_washer_remaining` | 530 | 平垫余量 |
| `data_negative_shell_remaining` | 532 | 负极壳余量 |
| `data_spring_washer_remaining` | 534 | 弹垫余量 |
| `data_finished_battery_remaining_capacity` | 536 | 成品电池余量 |
| `data_finished_battery_ng_remaining_capacity` | 538 | 成品电池NG槽余量 |
**原因**`coin_cell_workstation.yaml``status_types` 中定义了这 10 个属性,但代码中从未实现,导致每次前端轮询时均报 `AttributeError`
---
## 二、配置与注册表更新
### 10. `yibin_electrolyte_config.json`
- `BIOYOND_YB_Deck``BioyondElectrolyteDeck`class、type、_resource_type 三处)
- `CoincellDeck``YihuaCoinCellDeck`class、type、_resource_type 三处)
- 移除 `"setup": true` 字段
### 11. `yibin_coin_cell_only_config.json`
- `CoincellDeck``YihuaCoinCellDeck`
- 移除 `"setup": true`
### 12. `yibin_electrolyte_only_config.json`
- `BIOYOND_YB_Deck``BioyondElectrolyteDeck`
- 移除 `"setup": true`
### 13. `unilabos/registry/resources/bioyond/deck.yaml`
- `BIOYOND_YB_Deck``BioyondElectrolyteDeck`,工厂函数路径更新为 `bioyond_electrolyte_deck`
- `CoincellDeck``YihuaCoinCellDeck`,工厂函数路径更新为 `yihua_coin_cell_deck`
---
## 三、独立 Bug 修复
### 14. `unilabos/devices/workstation/coin_cell_assembly/coin_cell_assembly_b.csv`
**改动**10 条余量寄存器记录的 `DataType` 列从 `REAL` 改为 `FLOAT32`
**原因**`REAL` 是 IEC 61131-3 PLC 工程师惯用名称,但 pymodbus 的 `DATATYPE` 枚举只有 `FLOAT32``DataType['REAL']` 查表时抛 `KeyError: 'REAL'`,导致 `CoinCellAssemblyWorkstation` 节点启动失败。
---
## 四、运行期新增 Bug 修复第二轮2026-03-12 18:12 日志)
### 15. `unilabos/devices/workstation/bioyond_studio/station.py`
**改动**:第 261 行 `self.bioyond_config``self.workstation.bioyond_config`
**原因**`BioyondResourceSynchronizer.sync_to_external` 内部误用了 `self.bioyond_config`,而该类从未设置此属性(应通过 `self.workstation.bioyond_config` 访问)。触发场景:用户在前端将任意物料拖入仓库时,同步到 Bioyond 必定抛出 `AttributeError: 'BioyondResourceSynchronizer' object has no attribute 'bioyond_config'`
---
### 16. `unilabos/devices/workstation/bioyond_studio/bioyond_cell/bioyond_cell_workstation.py`
**改动**`_get_type_id_by_name` 方法新增"直接英文 key 命中"分支:
- **原逻辑**:仅按 `value[0]`(中文名,如 `"5ml分液瓶板"`)遍历比较。
- **新逻辑**:先以 `type_name` 直接查找 `material_type_mappings` 字典 key英文 model 名,如 `"YB_Vial_5mL_Carrier"`),命中则立即返回 UUID否则再按中文名兜底遍历。
**原因**`resource_tree_transfer``plr_resource.model`(英文 key作为 `board_type` / `bottle_type` 传给 `create_sample`,后者再调用 `_get_type_id_by_name`。旧版函数只按中文名查,导致英文 key 永远匹配不到 → `ValueError: 未找到板类型 'YB_Vial_5mL_Carrier' 的配置`。新函数兼容两种查找方式,同时保持向后兼容。
---
## 五、运行期新增 Bug 修复第三轮2026-03-12 20:30 日志)
### 17. `unilabos/resources/resource_tracker.py`(追加)
**改动**:在 `to_plr_resources` 中,`sub_cls.deserialize` 调用前新增 `_deduplicate_plr_dict(plr_dict)` 预处理函数。
**函数逻辑**:递归遍历整个 `plr_dict` 树,在**全树范围**对 `children` 列表按 `name` 去重——保留首次出现的同名节点,跳过重复项并打 `WARNING`
**根本原因**
1. 用户通过前端将 `YB_Vial_5mL_Carrier` 拖入仓库 E01carrier 及其子 vial`YB_Vial_5mL_Carrier_vial_A1` 等)被写入数据库。
2. 随后 `sync_from_external`Bioyond 定期同步)以**新 UUID** 重新创建同名 carrier 并赋给同一槽位PLR 内存树中的旧 carrier 被替换,但**数据库旧记录未被清除**。
3. 下次重启时,数据库同一 `WareHouse` 下存在两条同名 `BottleCarrier`(不同 UUID`node_to_plr_dict` 将二者都放入 `children` 列表PLR 反序列化第二个 carrier 时子 vial 命名冲突,抛出 `ValueError: Resource with name 'YB_Vial_5mL_Carrier_vial_A1' already exists in the tree.`,整个 deck 无法加载,系统启动失败。
**连锁错误(随根因修复自动消除)**
- `TypeError: Deck.__init__() got an unexpected keyword argument 'data'` — deck 加载失败后 `driver_creator.py` 触发降级路径,参数类型错误
- `AttributeError: 'ResourceDictInstance' object has no attribute 'copy'` — 另一条降级路径失败
- `ValueError: Deck 配置不能为空` — 所有 deck 创建路径失败,`deck=None` 传入工作站
---
> **验证状态**2026-03-12 20:56 日志确认系统正常运行,无新增 ERROR 级错误。
---
## 六、变更文件汇总(最终)
| 文件 | 变更类型 | 轮次 |
|---|---|---|
| `resources/battery/magazine.py` | 重构 + Bug 修复(极片子节点解耦 + 旧数据清理) | 第一轮 |
| `resources/battery/bottle_carriers.py` | 重构(移除初始化时自动填瓶) | 第一轮 |
| `resources/bioyond/decks.py` | 重构 + 重命名BioyondElectrolyteDeck | 第一轮 |
| `devices/workstation/coin_cell_assembly/YB_YH_materials.py` | 重构 + 重命名YihuaCoinCellDeck+ 新增 electrolyte_buffer 槽位 | 第一轮 |
| `resources/resource_tracker.py` | Bug 修复 × 3Container 状态键预填 + 重复 UUID 自动修复 + 树级名称去重) | 第一/三轮 |
| `resources/itemized_carrier.py` | Bug 修复XY 近似坐标匹配,修复 Z 偏移) | 第一轮 |
| `devices/workstation/bioyond_studio/bioyond_cell/bioyond_cell_workstation.py` | 重构 + Bug 修复(跨站转运 + 类型映射双模式查找) | 第一/二轮 |
| `devices/workstation/bioyond_studio/station.py` | Bug 修复sync_to_external 属性访问路径) | 第二轮 |
| `devices/workstation/coin_cell_assembly/coin_cell_assembly.py` | 新增 10 个 Modbus 余量属性 + 更新导入 | 第一轮 |
| `yibin_electrolyte_config.json` | 配置更新(类名 + 移除 setup | 第一轮 |
| `yibin_coin_cell_only_config.json` | 配置更新(类名 + 移除 setup | 第一轮 |
| `yibin_electrolyte_only_config.json` | 配置更新(类名 + 移除 setup | 第一轮 |
| `registry/resources/bioyond/deck.yaml` | 注册表更新(类名 + 工厂函数路径) | 第一轮 |
| `devices/workstation/coin_cell_assembly/coin_cell_assembly_b.csv` | Bug 修复REAL → FLOAT32 | 第一轮 |

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@@ -130,20 +130,14 @@ class MaterialPlate(ItemizedResource[MaterialHole]):
ordering: Optional[OrderedDict[str, str]] = None,
category: str = "material_plate",
model: Optional[str] = None,
fill: bool = False
):
"""初始化料板
"""初始化料板(不主动填充洞位,由工厂方法或反序列化恢复)
Args:
name: 料板名称
size_x: 长度 (mm)
size_y: 宽度 (mm)
size_z: 高度 (mm)
hole_diameter: 洞直径 (mm)
hole_depth: 洞深度 (mm)
hole_spacing_x: X方向洞位间距 (mm)
hole_spacing_y: Y方向洞位间距 (mm)
number: 编号
category: 类别
model: 型号
"""
@@ -153,42 +147,45 @@ class MaterialPlate(ItemizedResource[MaterialHole]):
hole_diameter=20.0,
info="",
)
# 创建4x4的洞位
# TODO: 这里要改,对应不同形状
super().__init__(
name=name,
size_x=size_x,
size_y=size_y,
size_z=size_z,
ordered_items=ordered_items,
ordering=ordering,
category=category,
model=model,
)
@classmethod
def create_with_holes(
cls,
name: str,
size_x: float,
size_y: float,
size_z: float,
category: str = "material_plate",
model: Optional[str] = None,
) -> "MaterialPlate":
"""工厂方法:创建带 4x4 洞位的料板(仅用于初始 setup不在反序列化路径调用"""
plate = cls(name=name, size_x=size_x, size_y=size_y, size_z=size_z, category=category, model=model)
holes = create_ordered_items_2d(
klass=MaterialHole,
num_items_x=4,
num_items_y=4,
dx=(size_x - 4 * self._unilabos_state["hole_spacing_x"]) / 2, # 居中
dy=(size_y - 4 * self._unilabos_state["hole_spacing_y"]) / 2, # 居中
dx=(size_x - 4 * plate._unilabos_state["hole_spacing_x"]) / 2,
dy=(size_y - 4 * plate._unilabos_state["hole_spacing_y"]) / 2,
dz=size_z,
item_dx=self._unilabos_state["hole_spacing_x"],
item_dy=self._unilabos_state["hole_spacing_y"],
size_x = 16,
size_y = 16,
size_z = 16,
item_dx=plate._unilabos_state["hole_spacing_x"],
item_dy=plate._unilabos_state["hole_spacing_y"],
size_x=16,
size_y=16,
size_z=16,
)
if fill:
super().__init__(
name=name,
size_x=size_x,
size_y=size_y,
size_z=size_z,
ordered_items=holes,
category=category,
model=model,
)
else:
super().__init__(
name=name,
size_x=size_x,
size_y=size_y,
size_z=size_z,
ordered_items=ordered_items,
ordering=ordering,
category=category,
model=model,
)
for hole_name, hole in holes.items():
plate.assign_child_resource(hole, location=hole.location)
return plate
def update_locations(self):
# TODO:调多次相加
@@ -534,30 +531,18 @@ class WasteTipBox(Trash):
return data
class CoincellDeck(Deck):
"""纽扣电池组装工作站台面类"""
class YihuaCoinCellDeck(Deck):
"""依华纽扣电池组装工作站台面类"""
def __init__(
self,
name: str = "coin_cell_deck",
size_x: float = 1450.0, # 1m
size_y: float = 1450.0, # 1m
size_z: float = 100.0, # 0.9m
size_x: float = 1450.0,
size_y: float = 1450.0,
size_z: float = 100.0,
origin: Coordinate = Coordinate(-2200, 0, 0),
category: str = "coin_cell_deck",
setup: bool = False, # 是否自动执行 setup
):
"""初始化纽扣电池组装工作站台面
Args:
name: 台面名称
size_x: 长度 (mm) - 1m
size_y: 宽度 (mm) - 1m
size_z: 高度 (mm) - 0.9m
origin: 原点坐标
category: 类别
setup: 是否自动执行 setup 配置标准布局
"""
super().__init__(
name=name,
size_x=1450.0,
@@ -565,8 +550,6 @@ class CoincellDeck(Deck):
size_z=100.0,
origin=origin,
)
if setup:
self.setup()
def setup(self) -> None:
"""设置工作站的标准布局 - 包含子弹夹、料盘、瓶架等完整配置"""
@@ -591,14 +574,11 @@ class CoincellDeck(Deck):
# ====================================== 物料板 ============================================
# 创建物料板料盘carrier- 4x4布局
# 负极料盘
fujiliaopan = MaterialPlate(name="负极料盘", size_x=120, size_y=100, size_z=10.0, fill=True)
fujiliaopan = MaterialPlate.create_with_holes(name="负极料盘", size_x=120, size_y=100, size_z=10.0)
self.assign_child_resource(fujiliaopan, Coordinate(x=708.0, y=794.0, z=0))
# for i in range(16):
# fujipian = ElectrodeSheet(name=f"{fujiliaopan.name}_jipian_{i}", size_x=12, size_y=12, size_z=0.1)
# fujiliaopan.children[i].assign_child_resource(fujipian, location=None)
# 隔膜料盘
gemoliaopan = MaterialPlate(name="隔膜料盘", size_x=120, size_y=100, size_z=10.0, fill=True)
gemoliaopan = MaterialPlate.create_with_holes(name="隔膜料盘", size_x=120, size_y=100, size_z=10.0)
self.assign_child_resource(gemoliaopan, Coordinate(x=718.0, y=918.0, z=0))
# for i in range(16):
# gemopian = ElectrodeSheet(name=f"{gemoliaopan.name}_jipian_{i}", size_x=12, size_y=12, size_z=0.1)
@@ -633,11 +613,27 @@ class CoincellDeck(Deck):
waste_tip_box = WasteTipBox(name="waste_tip_box")
self.assign_child_resource(waste_tip_box, Coordinate(x=778.0, y=622.0, z=0))
# 分液瓶板接驳区 - 接收来自 BioyondElectrolyte 侧的完整 Vial Carrier 板
# 命名 electrolyte_buffer 与 bioyond_cell_workstation.py 中 sites=["electrolyte_buffer"] 对应
electrolyte_buffer = ResourceStack(
name="electrolyte_buffer",
direction="z",
resources=[],
)
self.assign_child_resource(electrolyte_buffer, Coordinate(x=1050.0, y=700.0, z=0))
def YH_Deck(name=""):
cd = CoincellDeck(name=name)
cd.setup()
return cd
def yihua_coin_cell_deck(name: str = "coin_cell_deck") -> YihuaCoinCellDeck:
deck = YihuaCoinCellDeck(name=name)
deck.setup()
return deck
# 向后兼容别名,日后废弃
CoincellDeck = YihuaCoinCellDeck
def YH_Deck(name: str = "") -> YihuaCoinCellDeck:
return yihua_coin_cell_deck(name=name or "coin_cell_deck")
if __name__ == "__main__":

View File

@@ -17,7 +17,7 @@ from unilabos.device_comms.modbus_plc.modbus import DeviceType, Base as ModbusNo
from unilabos.devices.workstation.coin_cell_assembly.YB_YH_materials import *
from unilabos.ros.nodes.base_device_node import ROS2DeviceNode, BaseROS2DeviceNode
from unilabos.ros.nodes.presets.workstation import ROS2WorkstationNode
from unilabos.devices.workstation.coin_cell_assembly.YB_YH_materials import CoincellDeck
from unilabos.devices.workstation.coin_cell_assembly.YB_YH_materials import YihuaCoinCellDeck, yihua_coin_cell_deck
from unilabos.resources.graphio import convert_resources_to_type
from unilabos.utils.log import logger
import struct
@@ -623,12 +623,28 @@ class CoinCellAssemblyWorkstation(WorkstationBase):
return vol
@property
def data_coin_num(self) -> int:
"""当前电池数量 (INT16)"""
def data_coin_type(self) -> int:
"""电池类型 - 7种或8种组装物料 (INT16)"""
if self.debug_mode:
return 7
coin_type, read_err = self.client.use_node('REG_DATA_COIN_TYPE').read(1)
return coin_type
@property
def data_current_assembling_count(self) -> int:
"""当前进行组装的电池数量 - Current assembling battery count (INT16)"""
if self.debug_mode:
return 0
num, read_err = self.client.use_node('REG_DATA_COIN_NUM').read(1)
return num
count, read_err = self.client.use_node('REG_DATA_CURRENT_ASSEMBLING_COUNT').read(1)
return count
@property
def data_current_completed_count(self) -> int:
"""当前完成组装的电池数量 - Current completed battery count (INT16)"""
if self.debug_mode:
return 0
count, read_err = self.client.use_node('REG_DATA_CURRENT_COMPLETED_COUNT').read(1)
return count
@property
def data_coin_cell_code(self) -> str:
@@ -726,6 +742,116 @@ class CoinCellAssemblyWorkstation(WorkstationBase):
return 0.0
return _decode_float32_correct(result.registers)
@property
def data_10mm_positive_plate_remaining(self) -> float:
"""10mm正极片剩余物料数量 (FLOAT32)"""
if self.debug_mode:
return 0.0
result = self.client.client.read_holding_registers(address=self.client.use_node('REG_DATA_10MM_POSITIVE_PLATE_REMAINING_COUNT').address, count=2)
if result.isError():
logger.error("读取10mm正极片余量失败")
return 0.0
return _decode_float32_correct(result.registers)
@property
def data_12mm_positive_plate_remaining(self) -> float:
"""12mm正极片剩余物料数量 (FLOAT32)"""
if self.debug_mode:
return 0.0
result = self.client.client.read_holding_registers(address=self.client.use_node('REG_DATA_12MM_POSITIVE_PLATE_REMAINING_COUNT').address, count=2)
if result.isError():
logger.error("读取12mm正极片余量失败")
return 0.0
return _decode_float32_correct(result.registers)
@property
def data_16mm_positive_plate_remaining(self) -> float:
"""16mm正极片剩余物料数量 (FLOAT32)"""
if self.debug_mode:
return 0.0
result = self.client.client.read_holding_registers(address=self.client.use_node('REG_DATA_16MM_POSITIVE_PLATE_REMAINING_COUNT').address, count=2)
if result.isError():
logger.error("读取16mm正极片余量失败")
return 0.0
return _decode_float32_correct(result.registers)
@property
def data_aluminum_foil_remaining(self) -> float:
"""铝箔剩余物料数量 (FLOAT32)"""
if self.debug_mode:
return 0.0
result = self.client.client.read_holding_registers(address=self.client.use_node('REG_DATA_ALUMINUM_FOIL_REMAINING_COUNT').address, count=2)
if result.isError():
logger.error("读取铝箔余量失败")
return 0.0
return _decode_float32_correct(result.registers)
@property
def data_positive_shell_remaining(self) -> float:
"""正极壳剩余物料数量 (FLOAT32)"""
if self.debug_mode:
return 0.0
result = self.client.client.read_holding_registers(address=self.client.use_node('REG_DATA_POSITIVE_SHELL_REMAINING_COUNT').address, count=2)
if result.isError():
logger.error("读取正极壳余量失败")
return 0.0
return _decode_float32_correct(result.registers)
@property
def data_flat_washer_remaining(self) -> float:
"""平垫剩余物料数量 (FLOAT32)"""
if self.debug_mode:
return 0.0
result = self.client.client.read_holding_registers(address=self.client.use_node('REG_DATA_FLAT_WASHER_REMAINING_COUNT').address, count=2)
if result.isError():
logger.error("读取平垫余量失败")
return 0.0
return _decode_float32_correct(result.registers)
@property
def data_negative_shell_remaining(self) -> float:
"""负极壳剩余物料数量 (FLOAT32)"""
if self.debug_mode:
return 0.0
result = self.client.client.read_holding_registers(address=self.client.use_node('REG_DATA_NEGATIVE_SHELL_REMAINING_COUNT').address, count=2)
if result.isError():
logger.error("读取负极壳余量失败")
return 0.0
return _decode_float32_correct(result.registers)
@property
def data_spring_washer_remaining(self) -> float:
"""弹垫剩余物料数量 (FLOAT32)"""
if self.debug_mode:
return 0.0
result = self.client.client.read_holding_registers(address=self.client.use_node('REG_DATA_SPRING_WASHER_REMAINING_COUNT').address, count=2)
if result.isError():
logger.error("读取弹垫余量失败")
return 0.0
return _decode_float32_correct(result.registers)
@property
def data_finished_battery_remaining_capacity(self) -> float:
"""成品电池剩余可容纳数量 (FLOAT32)"""
if self.debug_mode:
return 0.0
result = self.client.client.read_holding_registers(address=self.client.use_node('REG_DATA_FINISHED_BATTERY_REMAINING_CAPACITY').address, count=2)
if result.isError():
logger.error("读取成品电池余量失败")
return 0.0
return _decode_float32_correct(result.registers)
@property
def data_finished_battery_ng_remaining_capacity(self) -> float:
"""成品电池NG槽剩余可容纳数量 (FLOAT32)"""
if self.debug_mode:
return 0.0
result = self.client.client.read_holding_registers(address=self.client.use_node('REG_DATA_FINISHED_BATTERY_NG_REMAINING_CAPACITY').address, count=2)
if result.isError():
logger.error("读取成品电池NG槽余量失败")
return 0.0
return _decode_float32_correct(result.registers)
# @property
# def data_stack_vision_code(self) -> int:
# """物料堆叠复检图片编码 (INT16)"""
@@ -1158,7 +1284,8 @@ class CoinCellAssemblyWorkstation(WorkstationBase):
lvbodian: bool = True,
battery_pressure_mode: bool = True,
battery_clean_ignore: bool = False,
file_path: str = "/Users/sml/work"
file_path: str = "/Users/sml/work",
formulations: List[Dict] = None
) -> Dict[str, Any]:
"""
发送瓶数+简化组装函数(适用于第二批次及后续批次)
@@ -1185,17 +1312,44 @@ class CoinCellAssemblyWorkstation(WorkstationBase):
battery_pressure_mode: 是否启用压力模式
battery_clean_ignore: 是否忽略电池清洁
file_path: 实验记录保存路径
formulations: 配方信息列表(从 create_orders.mass_ratios 获取)
包含 orderCode, target_mass_ratio, real_mass_ratio 等
用于CSV数据追溯可选参数
Returns:
dict: 包含组装结果的字典
注意
注意:
- 第一次启动需先调用 func_pack_device_init_auto_start_combined()
- 后续批次直接调用此函数即可
"""
logger.info("=" * 60)
logger.info("开始发送瓶数+简化组装流程...")
logger.info(f"电解液瓶数: {elec_num}, 每瓶电池数: {elec_use_num}")
# 存储配方信息到设备状态(供 CSV 写入使用)
if formulations:
logger.info(f"接收到配方信息: {len(formulations)}")
# 将配方信息按 orderCode 索引,方便后续查找
self._formulations_map = {
f["orderCode"]: f for f in formulations
} if formulations else {}
# ✅ 新增:存储配方列表(按接收顺序),用于索引访问
self._formulations_list = formulations
else:
logger.warning("未接收到配方信息CSV将不包含配方字段")
self._formulations_map = {}
self._formulations_list = []
# ✅ 新增:存储每瓶电池数,用于计算当前使用的瓶号
# ⚠️ 确保转换为整数(前端可能传递字符串)
self._elec_use_num = int(elec_use_num) if elec_use_num else 0
logger.info(f"已存储参数: 每瓶电池数={self._elec_use_num}, 配方数={len(self._formulations_list)}")
# ✅ 新增:软件层电池计数器(防止硬件计数器不准确)
self._software_battery_counter = 0 # 从0开始每写入一次CSV递增
logger.info("软件层电池计数器已初始化")
logger.info("=" * 60)
# 步骤1: 发送电解液瓶数(触发物料搬运)
@@ -1331,7 +1485,8 @@ class CoinCellAssemblyWorkstation(WorkstationBase):
data_assembly_time = self.data_assembly_time
data_assembly_pressure = self.data_assembly_pressure
data_electrolyte_volume = self.data_electrolyte_volume
data_coin_num = self.data_coin_num
data_coin_type = self.data_coin_type # 电池类型7或8种物料
data_battery_number = self.data_current_assembling_count # ✅ 真正的电池编号
# 处理电解液二维码 - 确保是字符串类型
try:
@@ -1361,28 +1516,32 @@ class CoinCellAssemblyWorkstation(WorkstationBase):
logger.debug(f"data_assembly_time: {data_assembly_time}")
logger.debug(f"data_assembly_pressure: {data_assembly_pressure}")
logger.debug(f"data_electrolyte_volume: {data_electrolyte_volume}")
logger.debug(f"data_coin_num: {data_coin_num}")
logger.debug(f"data_coin_type: {data_coin_type}") # 电池类型
logger.debug(f"data_battery_number: {data_battery_number}") # ✅ 电池编号
logger.debug(f"data_electrolyte_code: {data_electrolyte_code}")
logger.debug(f"data_coin_cell_code: {data_coin_cell_code}")
#接收完信息后读取完毕标志位置True
liaopan3 = self.deck.get_resource("成品弹夹")
finished_battery_magazine = self.deck.get_resource("成品弹夹")
# 计算电池应该放在哪个洞,以及洞内的堆叠位置
# 成品弹夹有6个洞每个洞可堆叠20颗电池
# 前5个洞索引0-4放正常电池第6个洞索引5放NG电池
BATTERIES_PER_HOLE = 20
MAX_NORMAL_BATTERIES = 100 # 5个洞 × 20颗/洞
hole_index = self.coin_num_N // BATTERIES_PER_HOLE # 第几个洞0-4为正常电池
in_hole_position = self.coin_num_N % BATTERIES_PER_HOLE # 洞内的堆叠序号
if hole_index >= 5:
logger.error(f"电池数量超出正常容量范围: {self.coin_num_N + 1} > {MAX_NORMAL_BATTERIES}")
raise ValueError(f"成品弹夹正常洞位已满(最多{MAX_NORMAL_BATTERIES}颗),当前尝试放置第{self.coin_num_N + 1}")
target_hole = finished_battery_magazine.children[hole_index] # 获取目标洞
# 生成唯一的电池名称(使用时间戳确保唯一性)
timestamp_suffix = datetime.now().strftime("%Y%m%d_%H%M%S_%f")
battery_name = f"battery_{self.coin_num_N}_{timestamp_suffix}"
# 检查目标位置是否已有资源,如果有则先卸载
target_slot = liaopan3.children[self.coin_num_N]
if target_slot.children:
logger.warning(f"位置 {self.coin_num_N} 已有资源,将先卸载旧资源")
try:
# 卸载所有现有子资源
for child in list(target_slot.children):
target_slot.unassign_child_resource(child)
logger.info(f"已卸载旧资源: {child.name}")
except Exception as e:
logger.error(f"卸载旧资源时出错: {e}")
# 创建新的电池资源
battery = ElectrodeSheet(name=battery_name, size_x=14, size_y=14, size_z=2)
battery._unilabos_state = {
@@ -1393,13 +1552,12 @@ class CoinCellAssemblyWorkstation(WorkstationBase):
"electrolyte_volume": data_electrolyte_volume
}
# 分配新资源到目标位置
# 将电池堆叠到目标洞中
try:
target_slot.assign_child_resource(battery, location=None)
logger.info(f"成功分配电池 {battery_name}位置 {self.coin_num_N}")
target_hole.assign_child_resource(battery, location=None)
logger.info(f"成功放置电池 {battery_name}弹夹洞{hole_index}的第{in_hole_position + 1}层 (总计第{self.coin_num_N + 1}颗)")
except Exception as e:
logger.error(f"分配电池资源失败: {e}")
# 如果分配失败,尝试使用更简单的方法
logger.error(f"放置电池资源失败: {e}")
raise
#print(jipian2.parent)
@@ -1430,17 +1588,72 @@ class CoinCellAssemblyWorkstation(WorkstationBase):
writer.writerow([
'Time', 'open_circuit_voltage', 'pole_weight',
'assembly_time', 'assembly_pressure', 'electrolyte_volume',
'coin_num', 'electrolyte_code', 'coin_cell_code'
'coin_num', 'electrolyte_code', 'coin_cell_code',
'formulation_order_code', 'formulation_ratio' # ← 新增配方列
])
#立刻写入磁盘
csvfile.flush()
#开始追加电池信息
with open(self.csv_export_file, 'a', newline='', encoding='utf-8') as csvfile:
writer = csv.writer(csvfile)
# ========== 提取配方信息 ==========
formulation_order_code = ""
formulation_ratio_str = ""
# 从 self._formulations_list 获取配方信息
if hasattr(self, '_formulations_list') and self._formulations_list:
# ✅ 新方案:根据电池编号和每瓶电池数计算当前瓶号
# 例如elec_use_num=2时电池1-2用瓶0电池3-4用瓶1
if hasattr(self, '_elec_use_num') and self._elec_use_num:
# ⚠️ 确保转换为整数(防御性编程)
elec_use_num_int = int(self._elec_use_num) if self._elec_use_num else 1
if elec_use_num_int > 0:
current_bottle_index = (data_battery_number - 1) // elec_use_num_int
else:
current_bottle_index = 0
logger.debug(
f"[CSV写入] 电池 {data_battery_number}: 计算瓶号索引={current_bottle_index} "
f"(每瓶{self._elec_use_num}颗电池)"
)
else:
# 降级方案:尝试从二维码解析(仅当参数未设置时)
current_bottle_index = int(data_electrolyte_code.split('-')[-1]) if '-' in str(data_electrolyte_code) else 0
logger.debug(
f"[CSV写入] 电池 {data_battery_number}: 从二维码解析瓶号索引={current_bottle_index}"
)
# 从配方列表中获取对应配方
if 0 <= current_bottle_index < len(self._formulations_list):
formulation = self._formulations_list[current_bottle_index]
formulation_order_code = formulation.get("orderCode", "")
# ✅ 优先使用实际质量比real_mass_ratio如果不存在则使用目标质量比
real_ratio = formulation.get("real_mass_ratio", {})
target_ratio = formulation.get("target_mass_ratio", {})
mass_ratio = real_ratio if real_ratio else target_ratio
# 将配方比例转为JSON字符串
import json
formulation_ratio_str = json.dumps(mass_ratio, ensure_ascii=False) if mass_ratio else ""
logger.info(
f"[CSV写入] 电池 {data_battery_number}: 使用配方[{current_bottle_index}] "
f"orderCode={formulation_order_code}, 比例={formulation_ratio_str}"
)
else:
logger.warning(
f"[CSV写入] 电池 {data_battery_number}: 瓶号索引 {current_bottle_index} "
f"超出配方列表范围 (共{len(self._formulations_list)}个配方)"
)
else:
logger.debug(f"[CSV写入] 电池 {data_battery_number}: 未找到配方信息数据")
writer.writerow([
timestamp, data_open_circuit_voltage, data_pole_weight,
data_assembly_time, data_assembly_pressure, data_electrolyte_volume,
data_coin_num, data_electrolyte_code, data_coin_cell_code
data_coin_type, data_electrolyte_code, data_coin_cell_code,
formulation_order_code, formulation_ratio_str # ← 新增配方数据
])
#立刻写入磁盘
csvfile.flush()
@@ -1667,8 +1880,7 @@ class CoinCellAssemblyWorkstation(WorkstationBase):
file_path: str = "/Users/sml/work"
) -> Dict[str, Any]:
"""
简化版电池组装函数,整合了原 qiming_coin_cell_code 的参数设置和双滴模式
此函数是 func_allpack_cmd 的增强版本,自动处理以下配置:
- 负极片和隔膜的盘数及矩阵点位
- 枪头盒矩阵点位
@@ -1922,7 +2134,7 @@ class CoinCellAssemblyWorkstation(WorkstationBase):
def fun_wuliao_test(self) -> bool:
#找到data_init中构建的2个物料盘
liaopan3 = self.deck.get_resource("\u7535\u6c60\u6599\u76d8")
test_battery_plate = self.deck.get_resource("\u7535\u6c60\u6599\u76d8")
for i in range(16):
battery = ElectrodeSheet(name=f"battery_{i}", size_x=16, size_y=16, size_z=2)
battery._unilabos_state = {
@@ -1932,7 +2144,7 @@ class CoinCellAssemblyWorkstation(WorkstationBase):
"electrolyte_volume": 20.0,
"electrolyte_name": f"DP{i}"
}
liaopan3.children[i].assign_child_resource(battery, location=None)
test_battery_plate.children[i].assign_child_resource(battery, location=None)
ROS2DeviceNode.run_async_func(self._ros_node.update_resource, True, **{
"resources": [self.deck]
@@ -1975,7 +2187,7 @@ class CoinCellAssemblyWorkstation(WorkstationBase):
data_assembly_time = self.data_assembly_time
data_assembly_pressure = self.data_assembly_pressure
data_electrolyte_volume = self.data_electrolyte_volume
data_coin_num = self.data_coin_num
data_coin_type = self.data_coin_type # 电池类型7或8种物料
data_electrolyte_code = self.data_electrolyte_code
data_coin_cell_code = self.data_coin_cell_code
# 电解液瓶位置
@@ -2089,7 +2301,7 @@ class CoinCellAssemblyWorkstation(WorkstationBase):
writer.writerow([
timestamp, data_open_circuit_voltage, data_pole_weight,
data_assembly_time, data_assembly_pressure, data_electrolyte_volume,
data_coin_num, data_electrolyte_code, data_coin_cell_code
data_coin_type, data_electrolyte_code, data_coin_cell_code # ✅ 已修正
])
#立刻写入磁盘
csvfile.flush()
@@ -2140,7 +2352,7 @@ class CoinCellAssemblyWorkstation(WorkstationBase):
if __name__ == "__main__":
# 简单测试
workstation = CoinCellAssemblyWorkstation(deck=CoincellDeck(setup=True, name="coin_cell_deck"))
workstation = CoinCellAssemblyWorkstation(deck=yihua_coin_cell_deck(name="coin_cell_deck"))
# workstation.qiming_coin_cell_code(fujipian_panshu=1, fujipian_juzhendianwei=2, gemopanshu=3, gemo_juzhendianwei=4, lvbodian=False, battery_pressure_mode=False, battery_pressure=4200, battery_clean_ignore=False)
# print(f"工作站创建成功: {workstation.deck.name}")
# print(f"料盘数量: {len(workstation.deck.children)}")

View File

@@ -1,4 +1,4 @@
Name,DataType,InitValue,Comment,Attribute,DeviceType,Address,
Name,DataType,InitValue,Comment,Attribute,DeviceType,Address,
COIL_SYS_START_CMD,BOOL,,,,coil,8010,
COIL_SYS_STOP_CMD,BOOL,,,,coil,8020,
COIL_SYS_RESET_CMD,BOOL,,,,coil,8030,
@@ -29,7 +29,9 @@ REG_DATA_POLE_WEIGHT,FLOAT32,,,,hold_register,10010,data_pole_weight
REG_DATA_ASSEMBLY_PER_TIME,FLOAT32,,,,hold_register,10012,data_assembly_time
REG_DATA_ASSEMBLY_PRESSURE,INT16,,,,hold_register,10014,data_assembly_pressure
REG_DATA_ELECTROLYTE_VOLUME,INT16,,,,hold_register,10016,data_electrolyte_volume
REG_DATA_COIN_NUM,INT16,,,,hold_register,10018,data_coin_num
REG_DATA_COIN_TYPE,INT16,,,,hold_register,10018,data_coin_type
REG_DATA_CURRENT_ASSEMBLING_COUNT,INT16,,,,hold_register,10072,data_current_assembling_count
REG_DATA_CURRENT_COMPLETED_COUNT,INT16,,,,hold_register,10074,data_current_completed_count
REG_DATA_ELECTROLYTE_CODE,STRING,,,,hold_register,10020,data_electrolyte_code()
REG_DATA_COIN_CELL_CODE,STRING,,,,hold_register,10030,data_coin_cell_code()
REG_DATA_STACK_VISON_CODE,STRING,,,,hold_register,12004,data_stack_vision_code()
@@ -69,65 +71,75 @@ REG_MSG_BATTERY_CLEAN_IGNORE,BOOL,,,,coil,8460,
COIL_MATERIAL_SEARCH_DIALOG_APPEAR,BOOL,,,,coil,6470,
COIL_MATERIAL_SEARCH_CONFIRM_YES,BOOL,,,,coil,6480,
COIL_MATERIAL_SEARCH_CONFIRM_NO,BOOL,,,,coil,6490,
COIL_ALARM_100_SYSTEM_ERROR,BOOL,,,,coil,1000,异常100-系统异常
COIL_ALARM_101_EMERGENCY_STOP,BOOL,,,,coil,1010,异常101-急停
COIL_ALARM_111_GLOVEBOX_EMERGENCY_STOP,BOOL,,,,coil,1110,异常111-手套箱急停
COIL_ALARM_112_GLOVEBOX_GRATING_BLOCKED,BOOL,,,,coil,1120,异常112-手套箱内光栅遮挡
COIL_ALARM_160_PIPETTE_TIP_SHORTAGE,BOOL,,,,coil,1600,异常160-移液枪头缺料
COIL_ALARM_161_POSITIVE_SHELL_SHORTAGE,BOOL,,,,coil,1610,异常161-正极壳缺料
COIL_ALARM_162_ALUMINUM_FOIL_SHORTAGE,BOOL,,,,coil,1620,异常162-铝箔垫缺料
COIL_ALARM_163_POSITIVE_PLATE_SHORTAGE,BOOL,,,,coil,1630,异常163-正极片缺料
COIL_ALARM_164_SEPARATOR_SHORTAGE,BOOL,,,,coil,1640,异常164-隔膜缺料
COIL_ALARM_165_NEGATIVE_PLATE_SHORTAGE,BOOL,,,,coil,1650,异常165-负极片缺料
COIL_ALARM_166_FLAT_WASHER_SHORTAGE,BOOL,,,,coil,1660,异常166-平垫缺料
COIL_ALARM_167_SPRING_WASHER_SHORTAGE,BOOL,,,,coil,1670,异常167-弹垫缺料
COIL_ALARM_168_NEGATIVE_SHELL_SHORTAGE,BOOL,,,,coil,1680,异常168-负极壳缺料
COIL_ALARM_169_FINISHED_BATTERY_FULL,BOOL,,,,coil,1690,异常169-成品电池满料
COIL_ALARM_201_SERVO_AXIS_01_ERROR,BOOL,,,,coil,2010,异常201-伺服轴01异常
COIL_ALARM_202_SERVO_AXIS_02_ERROR,BOOL,,,,coil,2020,异常202-伺服轴02异常
COIL_ALARM_203_SERVO_AXIS_03_ERROR,BOOL,,,,coil,2030,异常203-伺服轴03异常
COIL_ALARM_204_SERVO_AXIS_04_ERROR,BOOL,,,,coil,2040,异常204-伺服轴04异常
COIL_ALARM_205_SERVO_AXIS_05_ERROR,BOOL,,,,coil,2050,异常205-伺服轴05异常
COIL_ALARM_206_SERVO_AXIS_06_ERROR,BOOL,,,,coil,2060,异常206-伺服轴06异常
COIL_ALARM_207_SERVO_AXIS_07_ERROR,BOOL,,,,coil,2070,异常207-伺服轴07异常
COIL_ALARM_208_SERVO_AXIS_08_ERROR,BOOL,,,,coil,2080,异常208-伺服轴08异常
COIL_ALARM_209_SERVO_AXIS_09_ERROR,BOOL,,,,coil,2090,异常209-伺服轴09异常
COIL_ALARM_210_SERVO_AXIS_10_ERROR,BOOL,,,,coil,2100,异常210-伺服轴10异常
COIL_ALARM_211_SERVO_AXIS_11_ERROR,BOOL,,,,coil,2110,异常211-伺服轴11异常
COIL_ALARM_212_SERVO_AXIS_12_ERROR,BOOL,,,,coil,2120,异常212-伺服轴12异常
COIL_ALARM_213_SERVO_AXIS_13_ERROR,BOOL,,,,coil,2130,异常213-伺服轴13异常
COIL_ALARM_214_SERVO_AXIS_14_ERROR,BOOL,,,,coil,2140,异常214-伺服轴14异常
COIL_ALARM_250_OTHER_COMPONENT_ERROR,BOOL,,,,coil,2500,异常250-其他元件异常
COIL_ALARM_251_PIPETTE_COMM_ERROR,BOOL,,,,coil,2510,异常251-移液枪通讯异常
COIL_ALARM_252_PIPETTE_ALARM,BOOL,,,,coil,2520,异常252-移液枪报警
COIL_ALARM_256_ELECTRIC_GRIPPER_ERROR,BOOL,,,,coil,2560,异常256-电爪异常
COIL_ALARM_262_RB_UNKNOWN_POSITION_ERROR,BOOL,,,,coil,2620,异常262-RB报警:未知点位错误
COIL_ALARM_263_RB_XYZ_PARAM_LIMIT_ERROR,BOOL,,,,coil,2630,异常263-RB报警X、Y、Z参数超限制
COIL_ALARM_264_RB_VISION_PARAM_ERROR,BOOL,,,,coil,2640,异常264-RB报警:视觉参数误差过大
COIL_ALARM_265_RB_NOZZLE_1_PICK_FAIL,BOOL,,,,coil,2650,异常265-RB报警1#吸嘴取料失败
COIL_ALARM_266_RB_NOZZLE_2_PICK_FAIL,BOOL,,,,coil,2660,异常266-RB报警2#吸嘴取料失败
COIL_ALARM_267_RB_NOZZLE_3_PICK_FAIL,BOOL,,,,coil,2670,异常267-RB报警3#吸嘴取料失败
COIL_ALARM_268_RB_NOZZLE_4_PICK_FAIL,BOOL,,,,coil,2680,异常268-RB报警4#吸嘴取料失败
COIL_ALARM_269_RB_TRAY_PICK_FAIL,BOOL,,,,coil,2690,异常269-RB报警:取物料盘失败
COIL_ALARM_280_RB_COLLISION_ERROR,BOOL,,,,coil,2800,异常280-RB碰撞异常
COIL_ALARM_290_VISION_SYSTEM_COMM_ERROR,BOOL,,,,coil,2900,异常290-视觉系统通讯异常
COIL_ALARM_291_VISION_ALIGNMENT_NG,BOOL,,,,coil,2910,异常291-视觉对位NG异常
COIL_ALARM_292_BARCODE_SCANNER_COMM_ERROR,BOOL,,,,coil,2920,异常292-扫码枪通讯异常
COIL_ALARM_310_OCV_TRANSFER_NOZZLE_SUCTION_ERROR,BOOL,,,,coil,3100,异常310-开电移载吸嘴吸真空异常
COIL_ALARM_311_OCV_TRANSFER_NOZZLE_BREAK_ERROR,BOOL,,,,coil,3110,异常311-开电移载吸嘴破真空异常
COIL_ALARM_312_WEIGHT_TRANSFER_NOZZLE_SUCTION_ERROR,BOOL,,,,coil,3120,异常312-称重移载吸嘴吸真空异常
COIL_ALARM_313_WEIGHT_TRANSFER_NOZZLE_BREAK_ERROR,BOOL,,,,coil,3130,异常313-称重移载吸嘴破真空异常
COIL_ALARM_340_OCV_NOZZLE_TRANSFER_CYLINDER_ERROR,BOOL,,,,coil,3400,异常340-开路电压吸嘴移载气缸异常
COIL_ALARM_342_OCV_NOZZLE_LIFT_CYLINDER_ERROR,BOOL,,,,coil,3420,异常342-开路电压吸嘴升降气缸异常
COIL_ALARM_344_OCV_CRIMPING_CYLINDER_ERROR,BOOL,,,,coil,3440,异常344-开路电压旋压气缸异常
COIL_ALARM_350_WEIGHT_NOZZLE_TRANSFER_CYLINDER_ERROR,BOOL,,,,coil,3500,异常350-称重吸嘴移载气缸异常
COIL_ALARM_352_WEIGHT_NOZZLE_LIFT_CYLINDER_ERROR,BOOL,,,,coil,3520,异常352-称重吸嘴升降气缸异常
COIL_ALARM_354_CLEANING_CLOTH_TRANSFER_CYLINDER_ERROR,BOOL,,,,coil,3540,异常354-清洗无尘布移载气缸异常
COIL_ALARM_356_CLEANING_CLOTH_PRESS_CYLINDER_ERROR,BOOL,,,,coil,3560,异常356-清洗无尘布压紧气缸异常
COIL_ALARM_360_ELECTROLYTE_BOTTLE_POSITION_CYLINDER_ERROR,BOOL,,,,coil,3600,异常360-电解液瓶定位气缸异常
COIL_ALARM_362_PIPETTE_TIP_BOX_POSITION_CYLINDER_ERROR,BOOL,,,,coil,3620,异常362-移液枪头盒定位气缸异常
COIL_ALARM_364_REAGENT_BOTTLE_GRIPPER_LIFT_CYLINDER_ERROR,BOOL,,,,coil,3640,异常364-试剂瓶夹爪升降气缸异常
COIL_ALARM_366_REAGENT_BOTTLE_GRIPPER_CYLINDER_ERROR,BOOL,,,,coil,3660,异常366-试剂瓶夹爪气缸异常
COIL_ALARM_370_PRESS_MODULE_BLOW_CYLINDER_ERROR,BOOL,,,,coil,3700,异常370-压制模块吹气气缸异常
COIL_ALARM_151_ELECTROLYTE_BOTTLE_POSITION_ERROR,BOOL,,,,coil,1510,异常151-电解液瓶定位在籍异常
COIL_ALARM_152_ELECTROLYTE_BOTTLE_CAP_ERROR,BOOL,,,,coil,1520,异常152-电解液瓶盖在籍异常
COIL_ALARM_100_SYSTEM_ERROR,BOOL,,,,coil,1000,??100-????
COIL_ALARM_101_EMERGENCY_STOP,BOOL,,,,coil,1010,??101-??
COIL_ALARM_111_GLOVEBOX_EMERGENCY_STOP,BOOL,,,,coil,1110,??111-?????
COIL_ALARM_112_GLOVEBOX_GRATING_BLOCKED,BOOL,,,,coil,1120,??112-????????
COIL_ALARM_160_PIPETTE_TIP_SHORTAGE,BOOL,,,,coil,1600,??160-??????
COIL_ALARM_161_POSITIVE_SHELL_SHORTAGE,BOOL,,,,coil,1610,??161-?????
COIL_ALARM_162_ALUMINUM_FOIL_SHORTAGE,BOOL,,,,coil,1620,??162-?????
COIL_ALARM_163_POSITIVE_PLATE_SHORTAGE,BOOL,,,,coil,1630,??163-?????
COIL_ALARM_164_SEPARATOR_SHORTAGE,BOOL,,,,coil,1640,??164-????
COIL_ALARM_165_NEGATIVE_PLATE_SHORTAGE,BOOL,,,,coil,1650,??165-?????
COIL_ALARM_166_FLAT_WASHER_SHORTAGE,BOOL,,,,coil,1660,??166-????
COIL_ALARM_167_SPRING_WASHER_SHORTAGE,BOOL,,,,coil,1670,??167-????
COIL_ALARM_168_NEGATIVE_SHELL_SHORTAGE,BOOL,,,,coil,1680,??168-?????
COIL_ALARM_169_FINISHED_BATTERY_FULL,BOOL,,,,coil,1690,??169-??????
COIL_ALARM_201_SERVO_AXIS_01_ERROR,BOOL,,,,coil,2010,??201-???01??
COIL_ALARM_202_SERVO_AXIS_02_ERROR,BOOL,,,,coil,2020,??202-???02??
COIL_ALARM_203_SERVO_AXIS_03_ERROR,BOOL,,,,coil,2030,??203-???03??
COIL_ALARM_204_SERVO_AXIS_04_ERROR,BOOL,,,,coil,2040,??204-???04??
COIL_ALARM_205_SERVO_AXIS_05_ERROR,BOOL,,,,coil,2050,??205-???05??
COIL_ALARM_206_SERVO_AXIS_06_ERROR,BOOL,,,,coil,2060,??206-???06??
COIL_ALARM_207_SERVO_AXIS_07_ERROR,BOOL,,,,coil,2070,??207-???07??
COIL_ALARM_208_SERVO_AXIS_08_ERROR,BOOL,,,,coil,2080,??208-???08??
COIL_ALARM_209_SERVO_AXIS_09_ERROR,BOOL,,,,coil,2090,??209-???09??
COIL_ALARM_210_SERVO_AXIS_10_ERROR,BOOL,,,,coil,2100,??210-???10??
COIL_ALARM_211_SERVO_AXIS_11_ERROR,BOOL,,,,coil,2110,??211-???11??
COIL_ALARM_212_SERVO_AXIS_12_ERROR,BOOL,,,,coil,2120,??212-???12??
COIL_ALARM_213_SERVO_AXIS_13_ERROR,BOOL,,,,coil,2130,??213-???13??
COIL_ALARM_214_SERVO_AXIS_14_ERROR,BOOL,,,,coil,2140,??214-???14??
COIL_ALARM_250_OTHER_COMPONENT_ERROR,BOOL,,,,coil,2500,??250-??????
COIL_ALARM_251_PIPETTE_COMM_ERROR,BOOL,,,,coil,2510,??251-???????
COIL_ALARM_252_PIPETTE_ALARM,BOOL,,,,coil,2520,??252-?????
COIL_ALARM_256_ELECTRIC_GRIPPER_ERROR,BOOL,,,,coil,2560,??256-????
COIL_ALARM_262_RB_UNKNOWN_POSITION_ERROR,BOOL,,,,coil,2620,??262-RB?????????
COIL_ALARM_263_RB_XYZ_PARAM_LIMIT_ERROR,BOOL,,,,coil,2630,??263-RB???X?Y?Z?????
COIL_ALARM_264_RB_VISION_PARAM_ERROR,BOOL,,,,coil,2640,??264-RB???????????
COIL_ALARM_265_RB_NOZZLE_1_PICK_FAIL,BOOL,,,,coil,2650,??265-RB???1#??????
COIL_ALARM_266_RB_NOZZLE_2_PICK_FAIL,BOOL,,,,coil,2660,??266-RB???2#??????
COIL_ALARM_267_RB_NOZZLE_3_PICK_FAIL,BOOL,,,,coil,2670,??267-RB???3#??????
COIL_ALARM_268_RB_NOZZLE_4_PICK_FAIL,BOOL,,,,coil,2680,??268-RB???4#??????
COIL_ALARM_269_RB_TRAY_PICK_FAIL,BOOL,,,,coil,2690,??269-RB?????????
COIL_ALARM_280_RB_COLLISION_ERROR,BOOL,,,,coil,2800,??280-RB????
COIL_ALARM_290_VISION_SYSTEM_COMM_ERROR,BOOL,,,,coil,2900,??290-????????
COIL_ALARM_291_VISION_ALIGNMENT_NG,BOOL,,,,coil,2910,??291-????NG??
COIL_ALARM_292_BARCODE_SCANNER_COMM_ERROR,BOOL,,,,coil,2920,??292-???????
COIL_ALARM_310_OCV_TRANSFER_NOZZLE_SUCTION_ERROR,BOOL,,,,coil,3100,??310-???????????
COIL_ALARM_311_OCV_TRANSFER_NOZZLE_BREAK_ERROR,BOOL,,,,coil,3110,??311-???????????
COIL_ALARM_312_WEIGHT_TRANSFER_NOZZLE_SUCTION_ERROR,BOOL,,,,coil,3120,??312-???????????
COIL_ALARM_313_WEIGHT_TRANSFER_NOZZLE_BREAK_ERROR,BOOL,,,,coil,3130,??313-???????????
COIL_ALARM_340_OCV_NOZZLE_TRANSFER_CYLINDER_ERROR,BOOL,,,,coil,3400,??340-????????????
COIL_ALARM_342_OCV_NOZZLE_LIFT_CYLINDER_ERROR,BOOL,,,,coil,3420,??342-????????????
COIL_ALARM_344_OCV_CRIMPING_CYLINDER_ERROR,BOOL,,,,coil,3440,??344-??????????
COIL_ALARM_350_WEIGHT_NOZZLE_TRANSFER_CYLINDER_ERROR,BOOL,,,,coil,3500,??350-??????????
COIL_ALARM_352_WEIGHT_NOZZLE_LIFT_CYLINDER_ERROR,BOOL,,,,coil,3520,??352-??????????
COIL_ALARM_354_CLEANING_CLOTH_TRANSFER_CYLINDER_ERROR,BOOL,,,,coil,3540,??354-???????????
COIL_ALARM_356_CLEANING_CLOTH_PRESS_CYLINDER_ERROR,BOOL,,,,coil,3560,??356-???????????
COIL_ALARM_360_ELECTROLYTE_BOTTLE_POSITION_CYLINDER_ERROR,BOOL,,,,coil,3600,??360-??????????
COIL_ALARM_362_PIPETTE_TIP_BOX_POSITION_CYLINDER_ERROR,BOOL,,,,coil,3620,??362-???????????
COIL_ALARM_364_REAGENT_BOTTLE_GRIPPER_LIFT_CYLINDER_ERROR,BOOL,,,,coil,3640,??364-???????????
COIL_ALARM_366_REAGENT_BOTTLE_GRIPPER_CYLINDER_ERROR,BOOL,,,,coil,3660,??366-?????????
COIL_ALARM_370_PRESS_MODULE_BLOW_CYLINDER_ERROR,BOOL,,,,coil,3700,??370-??????????
COIL_ALARM_151_ELECTROLYTE_BOTTLE_POSITION_ERROR,BOOL,,,,coil,1510,??151-??????????
COIL_ALARM_152_ELECTROLYTE_BOTTLE_CAP_ERROR,BOOL,,,,coil,1520,??152-?????????
REG_DATA_10MM_POSITIVE_PLATE_REMAINING_COUNT,FLOAT32,,,,hold_register,520,10mm??????????R?
REG_DATA_12MM_POSITIVE_PLATE_REMAINING_COUNT,FLOAT32,,,,hold_register,522,12mm??????????R?
REG_DATA_16MM_POSITIVE_PLATE_REMAINING_COUNT,FLOAT32,,,,hold_register,524,16mm??????????R?
REG_DATA_ALUMINUM_FOIL_REMAINING_COUNT,FLOAT32,,,,hold_register,526,?????????R?
REG_DATA_POSITIVE_SHELL_REMAINING_COUNT,FLOAT32,,,,hold_register,528,??????????R?
REG_DATA_FLAT_WASHER_REMAINING_COUNT,FLOAT32,,,,hold_register,530,?????????R?
REG_DATA_NEGATIVE_SHELL_REMAINING_COUNT,FLOAT32,,,,hold_register,532,??????????R?
REG_DATA_SPRING_WASHER_REMAINING_COUNT,FLOAT32,,,,hold_register,534,?????????R?
REG_DATA_FINISHED_BATTERY_REMAINING_CAPACITY,FLOAT32,,,,hold_register,536,????????????R?
REG_DATA_FINISHED_BATTERY_NG_REMAINING_CAPACITY,FLOAT32,,,,hold_register,538,????NG?????????R?
1 Name DataType InitValue Comment Attribute DeviceType Address
2 COIL_SYS_START_CMD BOOL coil 8010
3 COIL_SYS_STOP_CMD BOOL coil 8020
4 COIL_SYS_RESET_CMD BOOL coil 8030
29 REG_DATA_ASSEMBLY_PER_TIME FLOAT32 hold_register 10012 data_assembly_time
30 REG_DATA_ASSEMBLY_PRESSURE INT16 hold_register 10014 data_assembly_pressure
31 REG_DATA_ELECTROLYTE_VOLUME INT16 hold_register 10016 data_electrolyte_volume
32 REG_DATA_COIN_NUM REG_DATA_COIN_TYPE INT16 hold_register 10018 data_coin_num data_coin_type
33 REG_DATA_CURRENT_ASSEMBLING_COUNT INT16 hold_register 10072 data_current_assembling_count
34 REG_DATA_CURRENT_COMPLETED_COUNT INT16 hold_register 10074 data_current_completed_count
35 REG_DATA_ELECTROLYTE_CODE STRING hold_register 10020 data_electrolyte_code()
36 REG_DATA_COIN_CELL_CODE STRING hold_register 10030 data_coin_cell_code()
37 REG_DATA_STACK_VISON_CODE STRING hold_register 12004 data_stack_vision_code()
71 COIL_MATERIAL_SEARCH_DIALOG_APPEAR BOOL coil 6470
72 COIL_MATERIAL_SEARCH_CONFIRM_YES BOOL coil 6480
73 COIL_MATERIAL_SEARCH_CONFIRM_NO BOOL coil 6490
74 COIL_ALARM_100_SYSTEM_ERROR BOOL coil 1000 异常100-系统异常 ??100-????
75 COIL_ALARM_101_EMERGENCY_STOP BOOL coil 1010 异常101-急停 ??101-??
76 COIL_ALARM_111_GLOVEBOX_EMERGENCY_STOP BOOL coil 1110 异常111-手套箱急停 ??111-?????
77 COIL_ALARM_112_GLOVEBOX_GRATING_BLOCKED BOOL coil 1120 异常112-手套箱内光栅遮挡 ??112-????????
78 COIL_ALARM_160_PIPETTE_TIP_SHORTAGE BOOL coil 1600 异常160-移液枪头缺料 ??160-??????
79 COIL_ALARM_161_POSITIVE_SHELL_SHORTAGE BOOL coil 1610 异常161-正极壳缺料 ??161-?????
80 COIL_ALARM_162_ALUMINUM_FOIL_SHORTAGE BOOL coil 1620 异常162-铝箔垫缺料 ??162-?????
81 COIL_ALARM_163_POSITIVE_PLATE_SHORTAGE BOOL coil 1630 异常163-正极片缺料 ??163-?????
82 COIL_ALARM_164_SEPARATOR_SHORTAGE BOOL coil 1640 异常164-隔膜缺料 ??164-????
83 COIL_ALARM_165_NEGATIVE_PLATE_SHORTAGE BOOL coil 1650 异常165-负极片缺料 ??165-?????
84 COIL_ALARM_166_FLAT_WASHER_SHORTAGE BOOL coil 1660 异常166-平垫缺料 ??166-????
85 COIL_ALARM_167_SPRING_WASHER_SHORTAGE BOOL coil 1670 异常167-弹垫缺料 ??167-????
86 COIL_ALARM_168_NEGATIVE_SHELL_SHORTAGE BOOL coil 1680 异常168-负极壳缺料 ??168-?????
87 COIL_ALARM_169_FINISHED_BATTERY_FULL BOOL coil 1690 异常169-成品电池满料 ??169-??????
88 COIL_ALARM_201_SERVO_AXIS_01_ERROR BOOL coil 2010 异常201-伺服轴01异常 ??201-???01??
89 COIL_ALARM_202_SERVO_AXIS_02_ERROR BOOL coil 2020 异常202-伺服轴02异常 ??202-???02??
90 COIL_ALARM_203_SERVO_AXIS_03_ERROR BOOL coil 2030 异常203-伺服轴03异常 ??203-???03??
91 COIL_ALARM_204_SERVO_AXIS_04_ERROR BOOL coil 2040 异常204-伺服轴04异常 ??204-???04??
92 COIL_ALARM_205_SERVO_AXIS_05_ERROR BOOL coil 2050 异常205-伺服轴05异常 ??205-???05??
93 COIL_ALARM_206_SERVO_AXIS_06_ERROR BOOL coil 2060 异常206-伺服轴06异常 ??206-???06??
94 COIL_ALARM_207_SERVO_AXIS_07_ERROR BOOL coil 2070 异常207-伺服轴07异常 ??207-???07??
95 COIL_ALARM_208_SERVO_AXIS_08_ERROR BOOL coil 2080 异常208-伺服轴08异常 ??208-???08??
96 COIL_ALARM_209_SERVO_AXIS_09_ERROR BOOL coil 2090 异常209-伺服轴09异常 ??209-???09??
97 COIL_ALARM_210_SERVO_AXIS_10_ERROR BOOL coil 2100 异常210-伺服轴10异常 ??210-???10??
98 COIL_ALARM_211_SERVO_AXIS_11_ERROR BOOL coil 2110 异常211-伺服轴11异常 ??211-???11??
99 COIL_ALARM_212_SERVO_AXIS_12_ERROR BOOL coil 2120 异常212-伺服轴12异常 ??212-???12??
100 COIL_ALARM_213_SERVO_AXIS_13_ERROR BOOL coil 2130 异常213-伺服轴13异常 ??213-???13??
101 COIL_ALARM_214_SERVO_AXIS_14_ERROR BOOL coil 2140 异常214-伺服轴14异常 ??214-???14??
102 COIL_ALARM_250_OTHER_COMPONENT_ERROR BOOL coil 2500 异常250-其他元件异常 ??250-??????
103 COIL_ALARM_251_PIPETTE_COMM_ERROR BOOL coil 2510 异常251-移液枪通讯异常 ??251-???????
104 COIL_ALARM_252_PIPETTE_ALARM BOOL coil 2520 异常252-移液枪报警 ??252-?????
105 COIL_ALARM_256_ELECTRIC_GRIPPER_ERROR BOOL coil 2560 异常256-电爪异常 ??256-????
106 COIL_ALARM_262_RB_UNKNOWN_POSITION_ERROR BOOL coil 2620 异常262-RB报警:未知点位错误 ??262-RB?????????
107 COIL_ALARM_263_RB_XYZ_PARAM_LIMIT_ERROR BOOL coil 2630 异常263-RB报警:X、Y、Z参数超限制 ??263-RB???X?Y?Z?????
108 COIL_ALARM_264_RB_VISION_PARAM_ERROR BOOL coil 2640 异常264-RB报警:视觉参数误差过大 ??264-RB???????????
109 COIL_ALARM_265_RB_NOZZLE_1_PICK_FAIL BOOL coil 2650 异常265-RB报警:1#吸嘴取料失败 ??265-RB???1#??????
110 COIL_ALARM_266_RB_NOZZLE_2_PICK_FAIL BOOL coil 2660 异常266-RB报警:2#吸嘴取料失败 ??266-RB???2#??????
111 COIL_ALARM_267_RB_NOZZLE_3_PICK_FAIL BOOL coil 2670 异常267-RB报警:3#吸嘴取料失败 ??267-RB???3#??????
112 COIL_ALARM_268_RB_NOZZLE_4_PICK_FAIL BOOL coil 2680 异常268-RB报警:4#吸嘴取料失败 ??268-RB???4#??????
113 COIL_ALARM_269_RB_TRAY_PICK_FAIL BOOL coil 2690 异常269-RB报警:取物料盘失败 ??269-RB?????????
114 COIL_ALARM_280_RB_COLLISION_ERROR BOOL coil 2800 异常280-RB碰撞异常 ??280-RB????
115 COIL_ALARM_290_VISION_SYSTEM_COMM_ERROR BOOL coil 2900 异常290-视觉系统通讯异常 ??290-????????
116 COIL_ALARM_291_VISION_ALIGNMENT_NG BOOL coil 2910 异常291-视觉对位NG异常 ??291-????NG??
117 COIL_ALARM_292_BARCODE_SCANNER_COMM_ERROR BOOL coil 2920 异常292-扫码枪通讯异常 ??292-???????
118 COIL_ALARM_310_OCV_TRANSFER_NOZZLE_SUCTION_ERROR BOOL coil 3100 异常310-开电移载吸嘴吸真空异常 ??310-???????????
119 COIL_ALARM_311_OCV_TRANSFER_NOZZLE_BREAK_ERROR BOOL coil 3110 异常311-开电移载吸嘴破真空异常 ??311-???????????
120 COIL_ALARM_312_WEIGHT_TRANSFER_NOZZLE_SUCTION_ERROR BOOL coil 3120 异常312-称重移载吸嘴吸真空异常 ??312-???????????
121 COIL_ALARM_313_WEIGHT_TRANSFER_NOZZLE_BREAK_ERROR BOOL coil 3130 异常313-称重移载吸嘴破真空异常 ??313-???????????
122 COIL_ALARM_340_OCV_NOZZLE_TRANSFER_CYLINDER_ERROR BOOL coil 3400 异常340-开路电压吸嘴移载气缸异常 ??340-????????????
123 COIL_ALARM_342_OCV_NOZZLE_LIFT_CYLINDER_ERROR BOOL coil 3420 异常342-开路电压吸嘴升降气缸异常 ??342-????????????
124 COIL_ALARM_344_OCV_CRIMPING_CYLINDER_ERROR BOOL coil 3440 异常344-开路电压旋压气缸异常 ??344-??????????
125 COIL_ALARM_350_WEIGHT_NOZZLE_TRANSFER_CYLINDER_ERROR BOOL coil 3500 异常350-称重吸嘴移载气缸异常 ??350-??????????
126 COIL_ALARM_352_WEIGHT_NOZZLE_LIFT_CYLINDER_ERROR BOOL coil 3520 异常352-称重吸嘴升降气缸异常 ??352-??????????
127 COIL_ALARM_354_CLEANING_CLOTH_TRANSFER_CYLINDER_ERROR BOOL coil 3540 异常354-清洗无尘布移载气缸异常 ??354-???????????
128 COIL_ALARM_356_CLEANING_CLOTH_PRESS_CYLINDER_ERROR BOOL coil 3560 异常356-清洗无尘布压紧气缸异常 ??356-???????????
129 COIL_ALARM_360_ELECTROLYTE_BOTTLE_POSITION_CYLINDER_ERROR BOOL coil 3600 异常360-电解液瓶定位气缸异常 ??360-??????????
130 COIL_ALARM_362_PIPETTE_TIP_BOX_POSITION_CYLINDER_ERROR BOOL coil 3620 异常362-移液枪头盒定位气缸异常 ??362-???????????
131 COIL_ALARM_364_REAGENT_BOTTLE_GRIPPER_LIFT_CYLINDER_ERROR BOOL coil 3640 异常364-试剂瓶夹爪升降气缸异常 ??364-???????????
132 COIL_ALARM_366_REAGENT_BOTTLE_GRIPPER_CYLINDER_ERROR BOOL coil 3660 异常366-试剂瓶夹爪气缸异常 ??366-?????????
133 COIL_ALARM_370_PRESS_MODULE_BLOW_CYLINDER_ERROR BOOL coil 3700 异常370-压制模块吹气气缸异常 ??370-??????????
134 COIL_ALARM_151_ELECTROLYTE_BOTTLE_POSITION_ERROR BOOL coil 1510 异常151-电解液瓶定位在籍异常 ??151-??????????
135 COIL_ALARM_152_ELECTROLYTE_BOTTLE_CAP_ERROR BOOL coil 1520 异常152-电解液瓶盖在籍异常 ??152-?????????
136 REG_DATA_10MM_POSITIVE_PLATE_REMAINING_COUNT FLOAT32 hold_register 520 10mm??????????R?
137 REG_DATA_12MM_POSITIVE_PLATE_REMAINING_COUNT FLOAT32 hold_register 522 12mm??????????R?
138 REG_DATA_16MM_POSITIVE_PLATE_REMAINING_COUNT FLOAT32 hold_register 524 16mm??????????R?
139 REG_DATA_ALUMINUM_FOIL_REMAINING_COUNT FLOAT32 hold_register 526 ?????????R?
140 REG_DATA_POSITIVE_SHELL_REMAINING_COUNT FLOAT32 hold_register 528 ??????????R?
141 REG_DATA_FLAT_WASHER_REMAINING_COUNT FLOAT32 hold_register 530 ?????????R?
142 REG_DATA_NEGATIVE_SHELL_REMAINING_COUNT FLOAT32 hold_register 532 ??????????R?
143 REG_DATA_SPRING_WASHER_REMAINING_COUNT FLOAT32 hold_register 534 ?????????R?
144 REG_DATA_FINISHED_BATTERY_REMAINING_CAPACITY FLOAT32 hold_register 536 ????????????R?
145 REG_DATA_FINISHED_BATTERY_NG_REMAINING_CAPACITY FLOAT32 hold_register 538 ????NG?????????R?

File diff suppressed because it is too large Load Diff

View File

@@ -70,51 +70,6 @@ coincellassemblyworkstation_device:
title: fun_wuliao_test参数
type: object
type: UniLabJsonCommand
auto-func_allpack_cmd:
feedback: {}
goal: {}
goal_default:
assembly_pressure: 4200
assembly_type: 7
elec_num: null
elec_use_num: null
elec_vol: 50
file_path: /Users/sml/work
handles: {}
placeholder_keys: {}
result: {}
schema:
description: ''
properties:
feedback: {}
goal:
properties:
assembly_pressure:
default: 4200
type: integer
assembly_type:
default: 7
type: integer
elec_num:
type: string
elec_use_num:
type: string
elec_vol:
default: 50
type: integer
file_path:
default: /Users/sml/work
type: string
required:
- elec_num
- elec_use_num
type: object
result: {}
required:
- goal
title: func_allpack_cmd参数
type: object
type: UniLabJsonCommand
auto-func_allpack_cmd_simp:
feedback: {}
goal: {}
@@ -390,12 +345,10 @@ coincellassemblyworkstation_device:
handles:
input:
- data_key: bottle_num
data_source: workflow
data_source: handle
data_type: integer
handler_key: bottle_count
io_type: source
label: 配液瓶数
required: true
placeholder_keys: {}
result: {}
schema:
@@ -523,12 +476,15 @@ coincellassemblyworkstation_device:
handles:
input:
- data_key: elec_num
data_source: workflow
data_source: handle
data_type: integer
handler_key: bottle_count
io_type: source
label: 配液瓶数
required: true
- data_key: formulations
data_source: handle
data_type: array
handler_key: formulations_input
label: 配方信息列表
placeholder_keys: {}
result: {}
schema:
@@ -743,6 +699,10 @@ coincellassemblyworkstation_device:
type: UniLabJsonCommand
module: unilabos.devices.workstation.coin_cell_assembly.coin_cell_assembly:CoinCellAssemblyWorkstation
status_types:
data_10mm_positive_plate_remaining: float
data_12mm_positive_plate_remaining: float
data_16mm_positive_plate_remaining: float
data_aluminum_foil_remaining: float
data_assembly_coin_cell_num: int
data_assembly_pressure: int
data_assembly_time: float
@@ -750,14 +710,22 @@ coincellassemblyworkstation_device:
data_axis_y_pos: float
data_axis_z_pos: float
data_coin_cell_code: str
data_coin_num: int
data_coin_type: int
data_current_assembling_count: int
data_current_completed_count: int
data_electrolyte_code: str
data_electrolyte_volume: int
data_finished_battery_ng_remaining_capacity: float
data_finished_battery_remaining_capacity: float
data_flat_washer_remaining: float
data_glove_box_o2_content: float
data_glove_box_pressure: float
data_glove_box_water_content: float
data_negative_shell_remaining: float
data_open_circuit_voltage: float
data_pole_weight: float
data_positive_shell_remaining: float
data_spring_washer_remaining: float
request_rec_msg_status: bool
request_send_msg_status: bool
sys_mode: str
@@ -787,6 +755,14 @@ coincellassemblyworkstation_device:
type: object
data:
properties:
data_10mm_positive_plate_remaining:
type: number
data_12mm_positive_plate_remaining:
type: number
data_16mm_positive_plate_remaining:
type: number
data_aluminum_foil_remaining:
type: number
data_assembly_coin_cell_num:
type: integer
data_assembly_pressure:
@@ -801,22 +777,38 @@ coincellassemblyworkstation_device:
type: number
data_coin_cell_code:
type: string
data_coin_num:
data_coin_type:
type: integer
data_current_assembling_count:
type: integer
data_current_completed_count:
type: integer
data_electrolyte_code:
type: string
data_electrolyte_volume:
type: integer
data_finished_battery_ng_remaining_capacity:
type: number
data_finished_battery_remaining_capacity:
type: number
data_flat_washer_remaining:
type: number
data_glove_box_o2_content:
type: number
data_glove_box_pressure:
type: number
data_glove_box_water_content:
type: number
data_negative_shell_remaining:
type: number
data_open_circuit_voltage:
type: number
data_pole_weight:
type: number
data_positive_shell_remaining:
type: number
data_spring_washer_remaining:
type: number
request_rec_msg_status:
type: boolean
request_send_msg_status:
@@ -831,7 +823,6 @@ coincellassemblyworkstation_device:
- request_rec_msg_status
- request_send_msg_status
- data_assembly_coin_cell_num
- data_assembly_time
- data_open_circuit_voltage
- data_axis_x_pos
- data_axis_y_pos
@@ -839,12 +830,24 @@ coincellassemblyworkstation_device:
- data_pole_weight
- data_assembly_pressure
- data_electrolyte_volume
- data_coin_num
- data_coin_type
- data_current_assembling_count
- data_current_completed_count
- data_coin_cell_code
- data_electrolyte_code
- data_glove_box_pressure
- data_glove_box_o2_content
- data_glove_box_water_content
- data_10mm_positive_plate_remaining
- data_12mm_positive_plate_remaining
- data_16mm_positive_plate_remaining
- data_aluminum_foil_remaining
- data_positive_shell_remaining
- data_flat_washer_remaining
- data_negative_shell_remaining
- data_spring_washer_remaining
- data_finished_battery_remaining_capacity
- data_finished_battery_ng_remaining_capacity
type: object
registry_type: device
version: 1.0.0

View File

@@ -22,11 +22,11 @@ BIOYOND_PolymerReactionStation_Deck:
init_param_schema: {}
registry_type: resource
version: 1.0.0
BIOYOND_YB_Deck:
BioyondElectrolyteDeck:
category:
- deck
class:
module: unilabos.resources.bioyond.decks:YB_Deck
module: unilabos.resources.bioyond.decks:bioyond_electrolyte_deck
type: pylabrobot
description: BIOYOND ElectrolyteFormulationStation Deck
handles: []
@@ -34,11 +34,11 @@ BIOYOND_YB_Deck:
init_param_schema: {}
registry_type: resource
version: 1.0.0
CoincellDeck:
YihuaCoinCellDeck:
category:
- deck
class:
module: unilabos.devices.workstation.coin_cell_assembly.YB_YH_materials:YH_Deck
module: unilabos.devices.workstation.coin_cell_assembly.YB_YH_materials:yihua_coin_cell_deck
type: pylabrobot
description: YIHUA CoinCellAssembly Deck
handles: []

View File

@@ -1,9 +1,6 @@
from pylabrobot.resources import create_homogeneous_resources, Coordinate, ResourceHolder, create_ordered_items_2d
from unilabos.resources.itemized_carrier import Bottle, BottleCarrier
from unilabos.resources.bioyond.YB_bottles import (
YB_pei_ye_xiao_Bottle,
)
# 命名约定:试剂瓶-Bottle烧杯-Beaker烧瓶-Flask小瓶-Vial
@@ -51,6 +48,5 @@ def YIHUA_Electrolyte_12VialCarrier(name: str) -> BottleCarrier:
carrier.num_items_x = 2
carrier.num_items_y = 6
carrier.num_items_z = 1
for i in range(12):
carrier[i] = YB_pei_ye_xiao_Bottle(f"{name}_vial_{i+1}")
# 载架初始化为空,瓶子由实际转运操作填入,避免反序列化时重复 assign
return carrier

View File

@@ -53,13 +53,28 @@ class Magazine(ResourceStack):
return self.get_size_z()
def serialize(self) -> dict:
return {
**super().serialize(),
data = super().serialize()
# 物料余量由寄存器接管,不再持久化极片子节点,
# 防止旧数据写回数据库后下次启动时再次引发重复 UUID。
data["children"] = []
data.update({
"size_x": self.size_x or 10.0,
"size_y": self.size_y or 10.0,
"size_z": self.size_z or 10.0,
"max_sheets": self.max_sheets,
}
})
return data
@classmethod
def deserialize(cls, data: dict, allow_marshal: bool = False):
"""反序列化时丢弃极片子节点ElectrodeSheet 等)。
物料余量已由寄存器接管,不再在资源树中追踪每个极片实体。
清空 children 可防止数据库中的旧极片记录被重新加载,避免重复 UUID 报错。
"""
data = dict(data)
data["children"] = []
return super().deserialize(data, allow_marshal=allow_marshal)
class MagazineHolder(ItemizedResource):
@@ -220,7 +235,7 @@ def MagazineHolder_6_Cathode(
size_y=size_y,
size_z=size_z,
locations=locations,
klasses=[FlatWasher, PositiveCan, PositiveCan, FlatWasher, PositiveCan, PositiveCan],
klasses=None,
hole_diameter=hole_diameter,
hole_depth=hole_depth,
max_sheets_per_hole=max_sheets_per_hole,
@@ -258,7 +273,7 @@ def MagazineHolder_6_Anode(
size_y=size_y,
size_z=size_z,
locations=locations,
klasses=[SpringWasher, NegativeCan, NegativeCan, SpringWasher, NegativeCan, NegativeCan],
klasses=None,
hole_diameter=hole_diameter,
hole_depth=hole_depth,
max_sheets_per_hole=max_sheets_per_hole,
@@ -335,7 +350,7 @@ def MagazineHolder_4_Cathode(
size_y=size_y,
size_z=size_z,
locations=locations,
klasses=[AluminumFoil, PositiveElectrode, PositiveElectrode, PositiveElectrode],
klasses=None,
hole_diameter=hole_diameter,
hole_depth=hole_depth,
max_sheets_per_hole=max_sheets_per_hole,

View File

@@ -1,4 +1,3 @@
from os import name
from pylabrobot.resources import Deck, Coordinate, Rotation
from unilabos.resources.bioyond.YB_warehouses import (
@@ -34,11 +33,8 @@ class BIOYOND_PolymerReactionStation_Deck(Deck):
size_y: float = 1080.0,
size_z: float = 1500.0,
category: str = "deck",
setup: bool = False
) -> None:
super().__init__(name=name, size_x=2700.0, size_y=1080.0, size_z=1500.0)
if setup:
self.setup()
def setup(self) -> None:
# 添加仓库
@@ -66,6 +62,7 @@ class BIOYOND_PolymerReactionStation_Deck(Deck):
for warehouse_name, warehouse in self.warehouses.items():
self.assign_child_resource(warehouse, location=self.warehouse_locations[warehouse_name])
class BIOYOND_PolymerPreparationStation_Deck(Deck):
def __init__(
self,
@@ -74,11 +71,8 @@ class BIOYOND_PolymerPreparationStation_Deck(Deck):
size_y: float = 1080.0,
size_z: float = 1500.0,
category: str = "deck",
setup: bool = False
) -> None:
super().__init__(name=name, size_x=2700.0, size_y=1080.0, size_z=1500.0)
if setup:
self.setup()
def setup(self) -> None:
# 添加仓库 - 配液站的3个堆栈使用Bioyond系统中的实际名称
@@ -101,7 +95,8 @@ class BIOYOND_PolymerPreparationStation_Deck(Deck):
for warehouse_name, warehouse in self.warehouses.items():
self.assign_child_resource(warehouse, location=self.warehouse_locations[warehouse_name])
class BIOYOND_YB_Deck(Deck):
class BioyondElectrolyteDeck(Deck):
def __init__(
self,
name: str = "YB_Deck",
@@ -109,17 +104,14 @@ class BIOYOND_YB_Deck(Deck):
size_y: float = 1400.0,
size_z: float = 2670.0,
category: str = "deck",
setup: bool = False
) -> None:
super().__init__(name=name, size_x=4150.0, size_y=1400.0, size_z=2670.0)
if setup:
self.setup()
def setup(self) -> None:
# 添加仓库
self.warehouses = {
"321窗口": bioyond_warehouse_2x2x1("321窗口"), # 2行×2列
"43窗口": bioyond_warehouse_2x2x1("43窗口"), # 2行×2列
"自动堆栈-左": bioyond_warehouse_2x2x1("自动堆栈-左"), # 2行×2列
"自动堆栈-右": bioyond_warehouse_2x2x1("自动堆栈-右"), # 2行×2列
"手动传递窗右": bioyond_warehouse_5x3x1("手动传递窗右", row_offset=0), # A01-E03
"手动传递窗左": bioyond_warehouse_5x3x1("手动传递窗左", row_offset=5), # F01-J03
"加样头堆栈左": bioyond_warehouse_10x1x1("加样头堆栈左"),
@@ -133,29 +125,34 @@ class BIOYOND_YB_Deck(Deck):
}
# warehouse 的位置
self.warehouse_locations = {
"321窗口": Coordinate(-150.0, 158.0, 0.0),
"43窗口": Coordinate(4160.0, 158.0, 0.0),
"手动传递窗左": Coordinate(-150.0, 877.0, 0.0),
"手动传递窗右": Coordinate(4160.0, 877.0, 0.0),
"加样头堆栈左": Coordinate(385.0, 1300.0, 0.0),
"加样头堆栈右": Coordinate(2187.0, 1300.0, 0.0),
"自动堆栈-左": Coordinate(-150.0, 1142.0, 0.0),
"自动堆栈-右": Coordinate(4160.0, 1142.0, 0.0),
"手动传递窗左": Coordinate(-150.0, 423.0, 0.0),
"手动传递窗右": Coordinate(4160.0, 423.0, 0.0),
"加样头堆栈左": Coordinate(385.0, 0, 0.0),
"加样头堆栈右": Coordinate(2187.0, 0, 0.0),
"15ml配液堆栈左": Coordinate(749.0, 355.0, 0.0),
"母液加样右": Coordinate(2152.0, 333.0, 0.0),
"大瓶母液堆栈左": Coordinate(1164.0, 676.0, 0.0),
"大瓶母液堆栈右": Coordinate(2717.0, 676.0, 0.0),
"2号手套箱内部堆栈": Coordinate(-800, -500.0, 0.0), # 新增:位置需根据实际硬件调整
"15ml配液堆栈左": Coordinate(749.0, 945.0, 0.0),
"母液加样右": Coordinate(2152.0, 967.0, 0.0),
"大瓶母液堆栈左": Coordinate(1164.0, 624.0, 0.0),
"大瓶母液堆栈右": Coordinate(2717.0, 624.0, 0.0),
"2号手套箱内部堆栈": Coordinate(-800, 800.0, 0.0), # 新增:位置需根据实际硬件调整
}
for warehouse_name, warehouse in self.warehouses.items():
self.assign_child_resource(warehouse, location=self.warehouse_locations[warehouse_name])
def YB_Deck(name: str) -> Deck:
by=BIOYOND_YB_Deck(name=name)
by.setup()
return by
# 向后兼容别名,日后废弃
BIOYOND_YB_Deck = BioyondElectrolyteDeck
def bioyond_electrolyte_deck(name: str) -> BioyondElectrolyteDeck:
deck = BioyondElectrolyteDeck(name=name)
deck.setup()
return deck
# 向后兼容别名,日后废弃
def YB_Deck(name: str) -> BioyondElectrolyteDeck:
return bioyond_electrolyte_deck(name)

View File

@@ -179,6 +179,35 @@ class ItemizedCarrier(ResourcePLR):
idx = i
break
if idx is None and location is not None:
# 精确坐标匹配失败常见原因DB 存储的 z=0而槽位定义 z=dz>0
# 降级为仅按 XY 坐标进行近似匹配,找到后使用槽位自身的正确坐标写回,
# 避免因 Z 偏移导致反序列化中断。
_XY_TOLERANCE = 2.0 # mm覆盖浮点误差和 z 偏移
min_dist = float("inf")
nearest_idx = None
for _i, _loc in enumerate(self.child_locations.values()):
_d = (((_loc.x - location.x) ** 2) + ((_loc.y - location.y) ** 2)) ** 0.5
if _d < min_dist:
min_dist = _d
nearest_idx = _i
if nearest_idx is not None and min_dist <= _XY_TOLERANCE:
from unilabos.utils.log import logger as _logger
_slot_label = list(self.child_locations.keys())[nearest_idx]
_logger.warning(
f"[ItemizedCarrier '{self.name}'] 资源 '{resource.name}' 坐标 {location} 与槽位 "
f"'{_slot_label}' {list(self.child_locations.values())[nearest_idx]} 的 XY 吻合"
f"XY 偏差={min_dist:.2f}mm按 XY 近似匹配成功z 偏移已被修正。"
)
idx = nearest_idx
if idx is None:
raise ValueError(
f"[ItemizedCarrier '{self.name}'] 无法为资源 '{resource.name}' 找到匹配的槽位。\n"
f" 已知槽位: {list(self.child_locations.keys())}\n"
f" 传入坐标: {location}\n"
f" 提示: XY 近似匹配也失败,请检查资源坐标或 Carrier 槽位定义是否正确。"
)
if not reassign and self.sites[idx] is not None:
raise ValueError(f"a site with index {idx} already exists")
location = list(self.child_locations.values())[idx]

View File

@@ -585,6 +585,31 @@ class ResourceTreeSet(object):
d["model"] = res.config.get("model", None)
return d
def _deduplicate_plr_dict(d: dict, _seen: set = None) -> dict:
"""递归去除 children 中同名重复节点(全树范围、保留首次出现)。
根本原因:同一槽位被 sync_from_externalBioyond 同步)重复写入,
导致数据库中同一 WareHouse 下存在多条同名 BottleCarrier 记录(不同 UUID
PLR 的 _check_naming_conflicts 在全树范围检查名称唯一性,
重复名称会在 deserialize 时抛出 ValueError导致节点启动失败。
此函数在 sub_cls.deserialize 前预先清理,保证名称唯一。
"""
if _seen is None:
_seen = set()
children = d.get("children", [])
deduped = []
for child in children:
child = _deduplicate_plr_dict(child, _seen)
cname = child.get("name")
if cname not in _seen:
_seen.add(cname)
deduped.append(child)
else:
logger.warning(
f"[资源树去重] 发现重复资源名称 '{cname}',跳过重复项(历史脏数据)"
)
return {**d, "children": deduped}
plr_resources = []
tracker = DeviceNodeResourceTracker()
@@ -595,6 +620,8 @@ class ResourceTreeSet(object):
collect_node_data(tree.root_node, name_to_uuid, all_states, name_to_extra)
has_model = tree.root_node.res_content.type != "deck"
plr_dict = node_to_plr_dict(tree.root_node, has_model)
plr_dict = _deduplicate_plr_dict(plr_dict)
try:
sub_cls = find_subclass(plr_dict["type"], PLRResource)
if skip_devices and plr_dict["type"] == "device":
@@ -613,6 +640,14 @@ class ResourceTreeSet(object):
location = cast(Coordinate, deserialize(plr_dict["location"]))
plr_resource.location = location
# 预填 Container 类型资源在新版 PLR 中要求必须存在的键,
# 防止旧数据库状态缺失这些键时 load_all_state 抛出 KeyError。
for state in all_states.values():
if isinstance(state, dict):
state.setdefault("liquid_history", [])
state.setdefault("pending_liquids", {})
plr_resource.load_all_state(all_states)
# 使用 DeviceNodeResourceTracker 设置 UUID 和 Extra
tracker.loop_set_uuid(plr_resource, name_to_uuid)

View File

@@ -41,8 +41,9 @@ def warehouse_factory(
# 根据 layout 决定 y 坐标计算
if layout == "row-major":
# 行优先row=0(A行) 应该显示在上方,需要较小的 y 值
y = dy + row * item_dy
# 行优先row=0(A行) 应该显示在上方
# 前端现在 y 越大越靠上,所以 row=0 对应最大的 y
y = dy + (num_items_y - row - 1) * item_dy
elif layout == "vertical-col-major":
# 竖向warehouse: row=0 对应顶部y小row=n-1 对应底部y大
# 但标签 01 应该在底部,所以使用反向映射

View File

@@ -193,7 +193,6 @@ def configure_logger(loglevel=None, working_dir=None):
root_logger.addHandler(console_handler)
# 如果指定了工作目录,添加文件处理器
log_filepath = None
if working_dir is not None:
logs_dir = os.path.join(working_dir, "logs")
os.makedirs(logs_dir, exist_ok=True)
@@ -214,7 +213,6 @@ def configure_logger(loglevel=None, working_dir=None):
logging.getLogger("asyncio").setLevel(logging.INFO)
logging.getLogger("urllib3").setLevel(logging.INFO)
return log_filepath