mirror of
https://github.com/deepmodeling/Uni-Lab-OS
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feat: Update workstation reference and templates with new PLC integration details and enhanced workflow mappings
This commit is contained in:
@@ -1,6 +1,6 @@
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# 工作站高级模式参考
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本文件是 SKILL.md 的补充,包含外部系统集成、物料同步、配置结构等高级模式。
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本文件是 SKILL.md 的补充,包含外部系统集成、物料同步、PLC 框架、硬件代理等高级模式。
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Agent 在需要实现这些功能时按需阅读。
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---
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@@ -116,7 +116,6 @@ class ConnectionMonitor:
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def _monitor_loop(self):
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while self._running:
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try:
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# 调用外部系统接口检测连接
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self.workstation.hardware_interface.ping()
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status = "online"
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except Exception:
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@@ -210,6 +209,35 @@ class ConnectionMonitor:
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}
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```
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### 2.7 工作流到工序名映射
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```json
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{
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"workflow_to_section_map": {
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"reactor_taken_in": "反应器放入",
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"reactor_taken_out": "反应器取出",
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"Solid_feeding_vials": "固体投料-小瓶"
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}
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}
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```
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### 2.8 动作名称映射
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```json
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{
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"action_names": {
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"reactor_taken_in": {
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"config": "通量-配置",
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"stirring": "反应模块-开始搅拌"
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},
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"solid_feeding_vials": {
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"feeding": "粉末加样模块-投料",
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"observe": "反应模块-观察搅拌结果"
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}
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}
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}
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```
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---
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## 3. 资源同步机制
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@@ -246,14 +274,25 @@ class MyResourceSynchronizer(ResourceSynchronizer):
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return True
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```
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### 3.2 update_resource — 上传资源树到云端
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### 3.2 资源树回调
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Bioyond 工作站注册了资源树变更回调,实现与外部系统的自动同步:
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| 回调名 | 触发时机 | 外部操作 |
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|--------|---------|---------|
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| `resource_tree_add` | PLR Deck 中添加资源 | 入库到外部系统 |
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| `resource_tree_remove` | PLR Deck 中移除资源 | 出库 |
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| `resource_tree_transfer` | 创建物料(不入库) | 创建外部物料记录 |
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| `resource_tree_update` | 资源位置移动 | 更新外部系统库位 |
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### 3.3 update_resource — 上传资源树到云端
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将 PLR Deck 序列化后通过 ROS 服务上传。典型使用场景:
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```python
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# 在 post_init 中上传初始 deck
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from unilabos.ros.nodes.base_device_node import ROS2DeviceNode
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# 在 post_init 中上传初始 deck
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ROS2DeviceNode.run_async_func(
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self._ros_node.update_resource, True,
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**{"resources": [self.deck]}
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@@ -315,15 +354,11 @@ async def transfer_materials_to_another_station(
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"""将物料转移到另一个工作站"""
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target_node = self._children.get(target_device_id)
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if not target_node:
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# 通过 ROS 节点查找非子设备的目标站
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pass
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for group in transfer_groups:
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resource = self.find_resource_by_name(group["resource_name"])
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# 从本站 deck 移除
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resource.unassign()
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# 调用目标站的接收方法
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# ...
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return {"success": True, "transferred": len(transfer_groups)}
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```
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@@ -369,3 +404,437 @@ def post_init(self, ros_node):
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# 5. 初始化资源同步器(可选)
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self.resource_synchronizer = MyResourceSynchronizer(self, self.rpc_client)
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```
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---
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## 7. PLC/Modbus 完整框架
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### 7.1 寄存器映射 CSV 格式
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PLC 工作站使用 CSV 文件定义寄存器映射表。路径通常为工作站目录下的 `<name>.csv`。
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**CSV 列定义:**
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| 列名 | 说明 | 值示例 |
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|------|------|--------|
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| `Name` | 寄存器节点名称(代码中引用的唯一标识) | `COIL_SYS_START_CMD` |
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| `DataType` | 数据类型 | `BOOL`, `INT16`, `FLOAT32` |
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| `InitValue` | 初始值(可选) | — |
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| `Comment` | 注释(可选) | — |
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| `Attribute` | 自定义属性(可选) | — |
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| `DeviceType` | Modbus 设备类型 | `coil`, `hold_register`, `input_register`, `discrete_inputs` |
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| `Address` | Modbus 地址 | `8010`, `11000` |
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**CSV 示例:**
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```csv
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Name,DataType,InitValue,Comment,Attribute,DeviceType,Address,
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COIL_SYS_START_CMD,BOOL,,系统启动命令,,coil,8010,
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COIL_SYS_STOP_CMD,BOOL,,系统停止命令,,coil,8020,
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COIL_SYS_RESET_CMD,BOOL,,系统复位命令,,coil,8030,
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REG_MSG_ELECTROLYTE_VOLUME,INT16,,电解液体积,,hold_register,11004,
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REG_DATA_OPEN_CIRCUIT_VOLTAGE,FLOAT32,,开路电压,,hold_register,10002,
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REG_DATA_AXIS_X_POS,FLOAT32,,X轴位置,,hold_register,10004,
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```
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**命名约定:**
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- 线圈:`COIL_` 前缀(读写布尔量)
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- 保持寄存器:`REG_MSG_`(消息/命令寄存器)、`REG_DATA_`(数据/状态寄存器)
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- `_CMD` 后缀:写入命令
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- `_STATUS` 后缀:读取状态
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### 7.2 TCPClient 初始化
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```python
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from unilabos.device_comms.modbus_plc.client import TCPClient, BaseClient
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from unilabos.device_comms.modbus_plc.modbus import DataType, WorderOrder
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# 创建 Modbus TCP 客户端
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modbus_client = TCPClient(addr="192.168.1.100", port=502)
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modbus_client.client.connect()
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# 从 CSV 加载寄存器映射
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import os
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csv_path = os.path.join(os.path.dirname(__file__), 'register_map.csv')
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nodes = BaseClient.load_csv(csv_path)
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client = modbus_client.register_node_list(nodes)
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```
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### 7.3 寄存器读写操作
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```python
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# 读取线圈(布尔值)
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result, err = client.use_node('COIL_SYS_START_STATUS').read(1)
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is_started = result[0] if not err else False
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# 写入线圈
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client.use_node('COIL_SYS_START_CMD').write(True)
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# 读取保持寄存器(INT16)
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result, err = client.use_node('REG_DATA_ASSEMBLY_COIN_CELL_NUM').read(1)
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# 读取保持寄存器(FLOAT32,需要 2 个寄存器)
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result, err = client.use_node('REG_DATA_OPEN_CIRCUIT_VOLTAGE').read(2)
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# 写入保持寄存器(FLOAT32)
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client.use_node('REG_MSG_ELECTROLYTE_VOLUME').write(
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100.0,
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data_type=DataType.FLOAT32,
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word_order=WorderOrder.LITTLE,
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)
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```
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**FLOAT32 字节序注意:** 许多 PLC 使用 Big Byte Order + Little Word Order,需要交换两个 16 位寄存器的顺序。参考 `coin_cell_assembly.py` 中的 `_decode_float32_correct` 函数。
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### 7.4 ModbusWorkflow 生命周期
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PLC 工作站的动作通过 `ModbusWorkflow` + `WorkflowAction` 组织,每个动作有 4 个生命周期阶段:
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```python
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from unilabos.device_comms.modbus_plc.client import ModbusWorkflow, WorkflowAction
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# 定义动作的生命周期函数
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def my_init(use_node):
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"""初始化:设置参数"""
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use_node('REG_MSG_ELECTROLYTE_VOLUME').write(
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100.0, data_type=DataType.FLOAT32, word_order=WorderOrder.LITTLE
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)
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return True
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def my_start(use_node):
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"""启动:触发动作并轮询等待完成"""
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use_node('COIL_SYS_START_CMD').write(True)
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while True:
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result, err = use_node('COIL_SYS_START_STATUS').read(1)
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if not err and result[0]:
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break
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time.sleep(0.5)
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return True
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def my_stop(use_node):
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"""停止:复位触发信号"""
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use_node('COIL_SYS_START_CMD').write(False)
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return True
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def my_cleanup(use_node):
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"""清理:无论成功失败都执行"""
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use_node('COIL_SYS_RESET_CMD').write(True)
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# 组合成工作流
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workflow = ModbusWorkflow(
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name="我的加工流程",
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actions=[
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WorkflowAction(init=my_init, start=my_start, stop=my_stop, cleanup=my_cleanup)
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],
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)
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# 执行
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client.run_modbus_workflow(workflow)
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```
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**生命周期执行顺序:** `init` → `start` → `stop` → `cleanup`(cleanup 始终执行,即使前序步骤失败)
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### 7.5 PLC 工作站中的握手循环
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纽扣电池组装站的典型 PLC 交互模式(信息交换握手):
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```python
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async def _send_msg_to_plc(self, data: dict):
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"""向 PLC 发送消息并等待确认"""
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# 1. 写入数据寄存器
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for key, value in data.items():
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self._write_register(key, value)
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# 2. 发送"消息已准备好"信号
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self._write_coil('COIL_UNILAB_SEND_MSG_SUCC_CMD', True)
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# 3. 等待 PLC 读取确认
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while not self._read_coil('COIL_REQUEST_REC_MSG_STATUS'):
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await self._ros_node.sleep(0.3)
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# 4. 撤销发送信号
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self._write_coil('COIL_UNILAB_SEND_MSG_SUCC_CMD', False)
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async def _recv_msg_from_plc(self) -> dict:
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"""等待 PLC 发送消息"""
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# 1. 等待 PLC 发送信号
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while not self._read_coil('COIL_REQUEST_SEND_MSG_STATUS'):
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await self._ros_node.sleep(0.3)
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# 2. 读取数据寄存器
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data = {}
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for key in self._recv_registers:
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data[key] = self._read_register(key)
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# 3. 发送"已收到"确认
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self._write_coil('COIL_UNILAB_REC_MSG_SUCC_CMD', True)
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# 4. 等待 PLC 撤销发送信号
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while self._read_coil('COIL_REQUEST_SEND_MSG_STATUS'):
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await self._ros_node.sleep(0.3)
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# 5. 撤销确认信号
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self._write_coil('COIL_UNILAB_REC_MSG_SUCC_CMD', False)
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return data
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```
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### 7.6 JSON 驱动的 PLC 工作流
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PLC 工作站还支持通过 JSON 描述工作流,无需编写 Python 代码。使用 `BaseClient.execute_procedure_from_json`:
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```json
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{
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"register_node_list_from_csv_path": {"path": "register_map.csv"},
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"create_flow": [
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{
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"name": "初始化系统",
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"action": [
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{
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"address_function_to_create": [
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{"func_name": "write_start", "node_name": "COIL_SYS_START_CMD", "mode": "write", "value": true},
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{"func_name": "read_status", "node_name": "COIL_SYS_START_STATUS", "mode": "read", "value": 1}
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],
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"create_init_function": null,
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"create_start_function": {
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"func_name": "start_sys",
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"write_functions": ["write_start"],
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"condition_functions": ["read_status"],
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"stop_condition_expression": "read_status[0]"
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},
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"create_stop_function": {"func_name": "stop_start", "node_name": "COIL_SYS_START_CMD", "mode": "write", "value": false},
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"create_cleanup_function": null
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}
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]
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}
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],
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"execute_flow": ["初始化系统"]
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}
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```
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参考:`unilabos/device_comms/modbus_plc/client.py`(`ExecuteProcedureJson` 类型定义)
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---
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## 8. 端到端案例 Walkthrough:Bioyond 反应站
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以 Bioyond 反应站为例,展示从零接入一个带物料输入的外部系统工作站的完整过程。
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### 8.1 需求
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- **类型**:外部系统工作站(与 Bioyond LIMS 系统对接)
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- **通信**:HTTP API(RPC 客户端 + HTTP 回调服务)
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- **子设备**:5 个反应器(reactor_1 ~ reactor_5)
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- **物料**:反应器、试剂瓶、烧杯、样品板、小瓶、枪头盒 → 6 种 WareHouse → 1 个 Deck
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### 8.2 文件结构
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```
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unilabos/
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├── devices/workstation/bioyond_studio/
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│ ├── station.py # BioyondWorkstation 基类
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│ ├── bioyond_rpc.py # RPC 客户端
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│ └── reaction_station/
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│ └── reaction_station.py # BioyondReactionStation + BioyondReactor
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├── resources/bioyond/
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│ ├── bottles.py # Bottle 工厂函数(8 种)
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│ ├── bottle_carriers.py # Carrier 工厂函数(8 种)
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│ ├── warehouses.py # WareHouse 工厂函数(6 种)
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│ └── decks.py # BIOYOND_PolymerReactionStation_Deck
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├── registry/
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│ ├── devices/reaction_station_bioyond.yaml
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│ └── resources/bioyond/
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│ ├── bottles.yaml
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│ ├── bottle_carriers.yaml
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│ └── decks.yaml
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└── test/experiments/reaction_station_bioyond.json
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```
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### 8.3 继承链
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```
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WorkstationBase
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└── BioyondWorkstation # 通用 Bioyond 逻辑
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├── __init__(config, deck, protocol_type)
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├── post_init() → 启动连接监控 + HTTP 服务 + 上传 deck
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├── BioyondResourceSynchronizer # 物料双向同步
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└── BioyondReactionStation # 反应站特化
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├── reactor_taken_in() # 反应器放入工作流
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├── solid_feeding_vials() # 固体投料
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├── liquid_feeding_solvents() # 液体投料
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└── workflow_sequence @property # 工作流序列状态
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```
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### 8.4 物料资源层级(反应站实例)
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```
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BIOYOND_PolymerReactionStation_Deck (2700×1080×1500mm)
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├── 堆栈1左 (WareHouse 4x4) ← Coordinate(-200, 400, 0)
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│ ├── A01 → BottleCarrier → Reactor
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│ ├── A02 → BottleCarrier → Reactor
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│ └── ...(共 16 槽位)
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├── 堆栈1右 (WareHouse 4x4, col_offset=4) ← Coordinate(350, 400, 0)
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│ ├── A05 → BottleCarrier → Reactor
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│ └── ...
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├── 站内试剂存放堆栈 (WareHouse 1x2) ← Coordinate(1050, 400, 0)
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│ ├── A01 → 1BottleCarrier → Bottle
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│ └── A02 → 1BottleCarrier → Bottle
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├── 测量小瓶仓库 (WareHouse 3x2) ← Coordinate(...)
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├── 站内Tip盒堆栈(左) (WareHouse, removed_positions)
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└── 站内Tip盒堆栈(右) (WareHouse)
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```
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### 8.5 图文件关键结构
|
||||
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||||
```json
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{
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||||
"nodes": [
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{
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||||
"id": "reaction_station_bioyond",
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||||
"children": ["Bioyond_Deck", "reactor_1", "reactor_2", "reactor_3", "reactor_4", "reactor_5"],
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"parent": null,
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"type": "device",
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"class": "reaction_station.bioyond",
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"config": {
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"api_key": "DE9BDDA0",
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"api_host": "http://172.21.103.36:45388",
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||||
"workflow_mappings": {
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||||
"reactor_taken_out": "3a16081e-...",
|
||||
"reactor_taken_in": "3a160df6-..."
|
||||
},
|
||||
"material_type_mappings": {
|
||||
"BIOYOND_PolymerStation_Reactor": ["反应器", "3a14233b-..."],
|
||||
"BIOYOND_PolymerStation_1BottleCarrier": ["试剂瓶", "3a14233b-..."]
|
||||
},
|
||||
"warehouse_mapping": {
|
||||
"堆栈1左": {
|
||||
"uuid": "3a14aa17-...",
|
||||
"site_uuids": {"A01": "3a14aa17-...", "A02": "3a14aa17-..."}
|
||||
}
|
||||
},
|
||||
"http_service_config": {
|
||||
"http_service_host": "127.0.0.1",
|
||||
"http_service_port": 8080
|
||||
}
|
||||
},
|
||||
"deck": {
|
||||
"data": {
|
||||
"_resource_child_name": "Bioyond_Deck",
|
||||
"_resource_type": "unilabos.resources.bioyond.decks:BIOYOND_PolymerReactionStation_Deck"
|
||||
}
|
||||
},
|
||||
"size_x": 2700.0,
|
||||
"size_y": 1080.0,
|
||||
"size_z": 2500.0,
|
||||
"protocol_type": [],
|
||||
"data": {}
|
||||
},
|
||||
{
|
||||
"id": "Bioyond_Deck",
|
||||
"parent": "reaction_station_bioyond",
|
||||
"type": "deck",
|
||||
"class": "BIOYOND_PolymerReactionStation_Deck",
|
||||
"config": {"type": "BIOYOND_PolymerReactionStation_Deck", "setup": true}
|
||||
},
|
||||
{
|
||||
"id": "reactor_1",
|
||||
"parent": "reaction_station_bioyond",
|
||||
"type": "device",
|
||||
"class": "reaction_station.reactor",
|
||||
"position": {"x": 1150, "y": 300, "z": 0},
|
||||
"config": {}
|
||||
}
|
||||
]
|
||||
}
|
||||
```
|
||||
|
||||
### 8.6 初始化时序
|
||||
|
||||
```
|
||||
1. ROS2WorkstationNode.__init__
|
||||
├── 创建 BioyondReactionStation 实例(__init__)
|
||||
├── 加载 Deck(BIOYOND_PolymerReactionStation_Deck, setup=true → 创建 6 个 WareHouse)
|
||||
├── 初始化 reactor_1~5(BioyondReactor 实例)→ sub_devices
|
||||
└── 为每个 reactor 创建 ActionClient
|
||||
|
||||
2. BioyondReactionStation.post_init(ros_node)
|
||||
├── 初始化 BioyondV1RPC(HTTP 客户端)
|
||||
├── 初始化 BioyondResourceSynchronizer
|
||||
├── 启动 ConnectionMonitor(30s 轮询)
|
||||
├── 启动 WorkstationHTTPService(接收回调)
|
||||
├── sync_from_external()(从 Bioyond 拉取物料到 Deck)
|
||||
└── update_resource([self.deck])(上传 Deck 到云端)
|
||||
```
|
||||
|
||||
### 8.7 物料同步流程
|
||||
|
||||
```
|
||||
外部入库:
|
||||
Bioyond API → stock_material() → 获取物料列表
|
||||
→ resource_bioyond_to_plr() → 转为 PLR Bottle/Carrier
|
||||
→ deck.warehouses["堆栈1左"]["A01"] = carrier
|
||||
→ update_resource([deck])
|
||||
|
||||
外部变更回调:
|
||||
Bioyond POST /report/material_change
|
||||
→ WorkstationHTTPService 接收
|
||||
→ process_material_change_report()
|
||||
→ 更新 Deck 中的资源
|
||||
→ update_resource([affected_resource])
|
||||
```
|
||||
|
||||
### 8.8 工作站动作执行流程(以 reactor_taken_in 为例)
|
||||
|
||||
```python
|
||||
async def reactor_taken_in(self, assign_material_name, cutoff, temperature, **kwargs):
|
||||
# 1. 从 config 获取工作流 UUID
|
||||
workflow_id = self.config["workflow_mappings"]["reactor_taken_in"]
|
||||
|
||||
# 2. 构建工序参数
|
||||
sections = self._build_sections(temperature, cutoff, ...)
|
||||
|
||||
# 3. 合并到工作流序列
|
||||
self._workflow_sequence.append({"name": "reactor_taken_in", ...})
|
||||
|
||||
# 4. 调用外部系统创建工单
|
||||
result = self.hardware_interface.create_order(order_data)
|
||||
|
||||
# 5. 等待外部系统完成(通过 HTTP 回调通知)
|
||||
# process_order_finish_report 被回调时更新状态
|
||||
|
||||
return {"success": True}
|
||||
```
|
||||
|
||||
---
|
||||
|
||||
## 9. 现有工作站 Config 结构完整对比
|
||||
|
||||
| 特性 | BioyondReactionStation | BioyondDispensingStation | CoinCellAssemblyWorkstation |
|
||||
|------|----------------------|------------------------|-----------------------------|
|
||||
| **继承** | BioyondWorkstation | BioyondWorkstation | WorkstationBase (直接) |
|
||||
| **通信方式** | HTTP RPC | HTTP RPC | Modbus TCP |
|
||||
| **`__init__` 签名** | `(config, deck, protocol_type, **kwargs)` | `(config, deck, protocol_type, **kwargs)` | `(config, deck, address, port, debug_mode, **kwargs)` |
|
||||
| **子设备** | 5 个 BioyondReactor | 无 | 无 |
|
||||
| **Deck** | BioyondReactionDeck (6 个 WareHouse) | BioyondDispensingDeck | CoincellDeck |
|
||||
| **物料同步** | BioyondResourceSynchronizer (双向) | BioyondResourceSynchronizer (双向) | 无(本地 PLR) |
|
||||
| **status_types** | `workflow_sequence: str` | 空 | 18 个属性 (sys_status, 传感器数据等) |
|
||||
| **动作风格** | 语义化 (reactor_taken_in, ...) | 语义化 (compute_experiment_design, ...) | PLC 操作 (func_pack_device_init, ...) |
|
||||
| **post_init** | 连接监控 + HTTP 服务 + 资源同步 + 上传 deck | 继承父类 | 上传 deck |
|
||||
| **工作流管理** | workflow_mappings → 合并序列 → create_order | batch_create → wait_for_reports | PLC 握手循环 |
|
||||
|
||||
### Config 字段对比
|
||||
|
||||
| 字段 | 反应站 | 配液站 | 纽扣电池 |
|
||||
|------|--------|--------|---------|
|
||||
| `api_host` | ✅ | ✅ | — |
|
||||
| `api_key` | ✅ | ✅ | — |
|
||||
| `workflow_mappings` | ✅ (8 个工作流) | — | — |
|
||||
| `material_type_mappings` | ✅ (8 种物料) | ✅ | — |
|
||||
| `warehouse_mapping` | ✅ (6 个仓库) | ✅ (3 个仓库) | — |
|
||||
| `workflow_to_section_map` | ✅ | — | — |
|
||||
| `action_names` | ✅ | — | — |
|
||||
| `http_service_config` | ✅ | — | — |
|
||||
| `material_default_parameters` | ✅ | — | — |
|
||||
| `address` (init 参数) | — | — | ✅ |
|
||||
| `port` (init 参数) | — | — | ✅ |
|
||||
| `debug_mode` (init 参数) | — | — | ✅ |
|
||||
|
||||
Reference in New Issue
Block a user